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Overview of conventional technologies using the powders of metals, their alloys and ceramics in Industry 4.0 stage

Dobrzański L. A., Dobrzański L. B., Dobrzańska-Danikiewicz A. D.

Journal of Achievements in Materials and Manufacturing Engineering

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2020

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Vol. 98, nr 2

56--85

EN

Purpose: Among the technologies that play a crucial role in the current stage of development of Industry 4.0 conventional powder engineering technologies are of great importance. Based on a comprehensive literature review, conventional technologies using the powders of metals, their alloys and ceramics are described. Development perspectives of the most widespread among them were indicated. Design/methodology/approach: Extensive literature studies on conventional powder engineering technologies have been carried out. By using knowledge engineering methods, development perspectives of individual technologies were indicated. Findings: In addition to the presentation of conventional sintering technological methods, sintering mechanisms in solid-state and liquid phase sintering which accounts for 90% of the commercial value of sintered products are presented. Originality/value: According to augmented holistic Industry 4.0 model, many materials processing technologies and among them conventional powder engineering technologies play a key role in current industry development. For this reason, these technologies have been characterized in detail on the basis of available literature sources.

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Manufacturing technologies thick-layer coatings on various substrates and manufacturing gradient materials using powders of metals, their alloys and ceramics

Dobrzański L. A., Dobrzański L. B., Dobrzańska-Danikiewicz A. D.

Journal of Achievements in Materials and Manufacturing Engineering

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2020

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Vol. 99, nr 1

14--41

EN

Purpose: The paper is a comprehensive review of the literature on manufacturing technologies thick-layer coatings on various substrates and manufacturing gradient materials using powders of metals, their alloys and ceramics. Design/methodology/approach: Extensive literature studies on manufacturing technologies thick-layer coatings on various substrates and manufacturing gradient materials using powders of metals, their alloys and ceramics have been carried out. The paper is illustrated with examples of various structure images obtained as part of research of engineering materials made by authors with powders. By using knowledge engineering methods, development perspectives of individual technologies were indicated. Findings: The manufacturing technologies thick-layer coatings on various substrates and manufacturing gradient materials using powders of metals, their alloys and ceramics as the advanced digital production (ADP) technologies are proves the highest possible potential and relatively good attractiveness, as well as their fully exploited attractiveness or substantial development opportunities in this respect. Originality/value: According to augmented holistic Industry 4.0 model, many materials processing technologies and among them manufacturing technologies thick-layer coatings on various substrates and manufacturing gradient materials using powders of metals, their alloys and ceramics are becoming very important among product manufacturing technologies. They are an essential part of powder engineering.

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Manufacturing powders of metals, their alloys and ceramics and the importance of conventional and additive technologies for products manufacturing in Industry 4.0 stage

Dobrzański L. A., Dobrzański L. B., Dobrzańska-Danikiewicz A. D., Kraszewska M.

Archives of Materials Science and Engineering

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2020

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Vol. 102, nr 1

13--41

EN

Purpose: The paper is a literature review indicating the importance of powder engineering in the modern stage of Industry 4.0 development. 47 technologies for the manufacturing and use the powders of metal and their alloys and ceramic in the manufacturing of products are indicated. All those technologies were compared in terms of their potential and attractiveness, pointing to their development trends. The focus was solely on powder production methods. Other technologies will be discussed in other papers in the powder engineering cycle. Design/methodology/approach: The authors' considerations are based on an extensive literature study and the results of the authors' previous studies and empirical work. In order to compare the analyzed technologies, the methodology of knowledge engineering are used, including the own method of contextual matrices for comparative analysis of a large set of technologies by presenting them on a dendrological matrix. Findings: The most interesting intellectual achievements contained in the paper include presentations of the authors' original concepts regarding the augmentation of the Industry 4.0 model. Material processing technologies occupy an important place in it, among them powder engineering technologies, both conventional and additive. The most attractive and promising development technologies in powder engineering are identified. Originality/value: The originality of the paper is associated with the novelty of the approach to analysing powder engineering, an indication of its importance for the development of the Industry 4.0 idea, where progress does not depend only on the development of IT technologies. It is also not true that from among technologies only additive technologies play a key role. Using avant-garde analyses in the field of knowledge engineering, the most avant-garde technologies of powder engineering are pointed out.

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Additive and hybrid technologies for products manufacturing using powders of metals, their alloys and ceramics

Dobrzański L. A., Dobrzański L. B., Dobrzańska-Danikiewicz A. D.

Archives of Materials Science and Engineering

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2020

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Vol. 102, nr 2

59--85

EN

Purpose: The paper is a comprehensive review of the literature on additive and hybrid technologies for products manufacturing using powders of metals, their alloys and ceramics. Design/methodology/approach: Extensive literature studies on conventional powder engineering technologies have been carried out. By using knowledge engineering methods, development perspectives of individual technologies were indicated. Findings: The additive and hybrid technologies for products manufacturing using powders of metals, their alloys and ceramics as the advanced digital production (ADP) technologies are located in the two-quarters of the dendrological matrix of technologies "wide-stretching oak" and "rooted dwarf mountain pine" respectively. It proves their highest possible potential and attractiveness, as well as their fully exploited attractiveness or substantial development opportunities in this respect. Originality/value: According to augmented holistic Industry 4.0 model, many materials processing technologies and among them additive and hybrid technologies for products manufacturing using powders of metals, their alloys and ceramics are becoming very important among product manufacturing technologies. They are an essential part not only of powder engineering but also of the manufacturing development according to the concept of Industry 4.0.