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Content available remote Yarn Damage Evaluation in the Flat Knitting Process
EN
Textile yarns are subjected to numerous types of forces during knitting, usually leading to yarn damages, such as decrease in tensile, bending, shearing, and surface properties, which are closely related to different yarn properties, knitted structures/actions, and machine settings. This article comprehensively evaluated yarn damages in the computerized flat knitting process. Five different commercially available and commonly used yarns including cotton, wool, polyester, acrylic, and viscose were selected as raw materials, and the tensile, bending, shear, and frictional properties were investigated and compared before knitting and after being unraveled from plain- and rib-knitted fabrics, respectively. The results show that knitting actions/structures exhibit different damage extents for all different raw materials. It has been observed that the modulus is declined by 3–30% for bending, 2–10% for tensile, and 8–80% for shearing due to flat knitting action, respectively. The frictional coefficient of yarns also increased from 6 to 23%. As compared to yarn before knitting, the yarns unroved from plain and rib structures have been damaged to a great extent as a result of the loss of mechanical properties. The results are completely in agreement with the statistical analysis that clearly represents the significant loss in yarn properties during the knitting process. The microscopic analysis of the yarns clearly illustrates the effect of knitting action on yarn surface and mechanical properties. For yarn’s cross-sectional shearing properties testing, this article self-designed an innovative “Yarn Shear Testing Device.” The methodology and results are of great importance for improving the quality of knitted products, evaluating knitting yarns’ knittability, and in the development of high-performance technical textiles.
EN
In order to create realistic loop primitives suitable for the fast computer-aided design (CAD) of the flat knitted fabric, we have a research on the geometric model of the loop as well as the variation of the loop surface. Establish the texture variation model based on the changing process from the normal yarn to loop that provides the realistic texture of the simulative loop. Then optimize the simulative loop based on illumination variation. This paper develops the computer program with the optimization algorithm and achieves the loop simulation of different yarns to verify the feasibility of the proposed algorithm. Our work provides a fast CAD of the flat knitted fabric with loop simulation, and it is not only more realistic but also material adjustable. Meanwhile it also provides theoretical value for the flat knitted fabric computer simulation.
3
Content available remote Flat Knitting Loop Deformation Simulation Based on Interlacing Point Model
EN
In order to create realistic loop primitives suitable for the faster CAD of the flat-knitted fabric, we have performed research on the model of the loop as well as the variation of the loop surface. This paper proposes an interlacing point-based model for the loop center curve, and uses the cubic Bezier curve to fit the central curve of the regular loop, elongated loop, transfer loop, and irregular deformed loop. In this way, a general model for the central curve of the deformed loop is obtained. The obtained model is then utilized to perform texture mapping, texture interpolation, and brightness processing, simulating a clearly structured and lifelike deformed loop. The computer program LOOP is developed by using the algorithm. The deformed loop is simulated with different yarns, and the deformed loop is applied to design of a cable stitch, demonstrating feasibility of the proposed algorithm. This paper provides a loop primitive simulation method characterized by lifelikeness, yarn material variability, and deformation flexibility, and facilitates the loop-based fast computer-aided design (CAD) of the knitted fabric.
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