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Zeolitization characteristics of fly ash and its use to manufacture porous materials

David E., Şandru C., Armeanu A.

Archives of Materials Science and Engineering

2018

Vol. 90, nr 2

56--67

Purpose: At thermal power plants the fly ash (FA) is stored either through dry or wet disposal systems. These storage practices result in different features for fly ashes, such as their interaction with alkalis and hence the potential of zeolite synthesis will be different. With the aim to demonstrate this, it was conducted some investigations to study the physical, chemical, morphological and mineralogical characteristics of the fly ash residues, then were used to synthesis zeolites by a double stage fusion-hydrothermal method. Design/methodology/approach: The raw and converted fly ash samples were characterized with respect to their composition, crystallinity and morphology, by SEM and XRD analysis. The effects of environment conditions and process parameters on the zeolitization process were studied and analysed. Findings: The analysis of these residues showed that dry ash attains a high cation exchange capacity (CEC) and SiO2 /Al2O3 ratios, which is in agreement to the formation of fly ash zeolites as compared to its counterpart. The experimental results indicate that the fusion temperature does not influence on the synthesis mechanism in range of 500-800 (°C) having only an effect of acceleration. The increasing of alkaline activator/fly ash ratio enhances the zeolitization degree. Research limitations/implications: The scientific basis for the issues on the zeolitization characteristics of fly ash and its use to manufacture porous materials calls yet for further elucidation and development. Practical implications: This study helps to establish the superiority of dry ash over wet ash for synthesizing porous materials and their enhanced quantity and quality. Originality/value: A new route for the fly ash use is demonstrated and this can become an unavoidable task for porous material manufacturing, a viable way to manage this industrial waste and to protect the environment.