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Development of methods for predicting hydrate formation in gas storage facilities and measures for their prevention and elimination

Volovetskyi V. B., Doroshenko Ya. V., Matkivskyi S. V., Raiter P. M., Shchyrba O. M., Stetsiuk S. M., Protsiuk H. Ya.

Journal of Achievements in Materials and Manufacturing Engineering

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2023

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Vol. 117, nr 1

25--41

EN

Purpose: The purpose of this work is to study the processes of hydrate formation during the operation of wells and underground gas storage facilities. Development of a set of measures aimed at the prediction and timely prevention of hydrate formation in wells and technological equipment of gas storage facilities under different geological and technological conditions. Design/methodology/approach: The prediction of hydrate formation processes was carried out using a neural network that is a software product with weight factors calculated in MATLAB environment and the ability to adapt parameters of the network specified to updated and supplemented input data during its operation. So, within the MATLAB software environment, a software module of a two-layer artificial neural network with a random set of weight factors is created at the first stage. In the second stage, the neural network is trained using experimental field input/output data set, output data. In the third stage, an artificial neural network is used as a means of predicting hydrate formation with the ability to refine weight factors during its operation subject to obtaining additional updated data, as an input set, for modifying the coefficients and, accordingly, improving the algorithm for predicting of an artificial neural network. In the absence of new data for the additional training of an artificial neural network, it is used as a computing tool that, on the basis of input data about the current above-mentioned selected technological parameters of fluid in the pipeline, ensures the output values in the range from 0 to 1 (or from 0 to 100%), that indicates the probability of hydrates formation in the controlled section of the pipeline. Application of such an approach makes it possible to teach; additionally that is, to improve the neural network; therefore this means of predicting hydrate formations objectively increases reliability of results obtained in the process of predicting and functioning of the system. The authors of the work recommend to carry out an integrated approach to ensure clear control over the operation mode of wells and gas collection points. Findings: According to the results of experimental studies, the places of the most likely deposition of hydrates in underground gas storage facilities were identified, in particular, in the inside space of the flowline in places of accumulation of liquid contaminants (lowered pipeline sections) and an adjustable choke of the gas collection point. The available methods used to prevent and eliminate hydrate formation both in wells and at gas field equipment were analyzed. Such an analysis made it possible to put together a list of methods that are most appropriate for the conditions of gas storage facilities in Ukraine. The method of predicting hydrate formation in certain sections of pipelines based on algorithms of artificial neural networks is proposed. The developed methodology based on data on values of temperatures and pressures in certain sections of pipelines allows us to predict the beginning of the hydrate formation process at certain points with high accuracy and take appropriate measures. Research limitations/implications: To increase the efficiency of solving the problem of hydrate formation in gas storage facilities, it is expedient to introduce new approaches to timely predict complications, in particular, the use of neural networks and diverse measures. Practical implications: Implementation of the developed predicting methodology and methods and measures to prevent and eliminate hydrate formation in wells and technological equipment in underground gas storage facilities will increase the operation efficiency of underground gas storage facilities. Originality/value: The use of artificial intelligence to predict hydrate formations in flowlines of wells and technological equipment of underground gas storage facilities is proposed. Using this approach to predict and function the system as a whole ensures high reliability of the results obtained due to adaptation of the system to the specified control conditions.

2

Development of foam-breaking measures after removing liquid contamination from wells and flowlines by using surface-active substances

Volovetskyi V. B., Doroshenko Ya. V., Stetsiuk S. M., Matkivskyi S. V., Shchyrba O. M., Femiak Y. M., Kogut G. M.

Journal of Achievements in Materials and Manufacturing Engineering

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2022

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Vol. 114, nr 2

67--80

EN

Purpose: The purpose is to consider the complications that arise during the operation of gas condensate wells, in particular, the accumulation of liquid contamination. Development of new approaches to improve the efficiency of the separation equipment performance of gas gathering and treatment systems when a multiphase flow enters. Development of a foam breaking method in a gas-liquid flow after removal of liquid contaminants from wells and flowlines using surfactants. Design/methodology/approach: An analysis was made of the complications that may arise when removing liquid contaminants from wells and flowlines using surfactants. Measures have been developed that will make it possible to timely prevent the ingress of foam into the separation equipment of gas gathering and treatment systems. Using computational fluid dynamics (CFD) modelling, an effective foam-breaking device was developed by supplying stable hydrocarbon condensate. Findings: A method to minimize the negative impact of foam on the operation of separation equipment after fluid removal from wells and gas condensate field flowlines using a surfactant solution was elaborated. A method for its breaking was proposed to prevent the flow of foam into the gas processing unit. This method foresees the application of the technological scheme layout for supplying a stable hydrocarbon condensate to a gas-liquid flow entering the separators of the first of separation, both the main line and the measuring line. CFD modelling was used to study the process of foam breaking by feeding hydrocarbon condensate into it. The influence of the hydrocarbon condensate supplying method on gas-dynamic processes (distribution of pressure, velocity, volumetric particles of phases), and the efficiency of foam breaking was estimated. It was established that the supply of hydrocarbon condensate from one branch pipe to the pipeline through which the foam moved did not ensure its complete breaking. To increase the efficiency of foam breaking, a device with designed four nozzles for supplying hydrocarbon condensate was developed. CFD modelling made it possible to substantiate that in this case, a pressure reduction zone appeared at the place of condensate supply. Because of a sharp change in pressure, a strong improvement in the effect of foam breaking occurred. The understanding of the regularities of foam breaking processes by hydrocarbon condensate was obtained, and the design of a device for the complete foam breaking was developed. Research limitations/implications: The obtained results of laboratory studies have shown that a sharp decrease in the stability of the foam occurs under the condition of an increase in the volume of stable hydrocarbon condensate added to the studied model of mineralized formation water. Based on the results of CFD modeling, a device for breaking foam by stable hydrocarbon condensate has been worked out, the effectiveness of which will be confirmed experimentally and in field conditions. Practical implications: The results of the performed laboratory studies and CFD modelling allow a more reasonable approach to using various available methods and measures to prevent the ingress of foam with a gas-liquid flow into the separation equipment of gas gathering and treatment systems. This approach makes it possible to develop new effective ways and measures to prevent this complication. Originality/value: Based on CFD modelling, it was found that when a stable hydrocarbon condensate is supplied into a gas-liquid flow, foam breaks. A method for breaking foam in a gas-liquid flow has been developed, which is original and can be introduced in practice.

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Investigation of gas gathering pipelines operation efficiency and selection of improvement methods

Volovetskyi V. B., Doroshenko Ya. V., Kogut G. M., Dzhus A. P., Rybitskyi I. V., Doroshenko J. I., Shchyrba O. M.

Journal of Achievements in Materials and Manufacturing Engineering

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2021

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Vol. 107, nr 2

59--74

EN

Purpose: The article implies theoretical and experimental studies of the liquid pollution accumulations impact on the efficiency of gathering gas pipelines operation at the Yuliivskyi oil and gas condensate production facility (OGCPF). Research of efficiency of gas pipelines cleaning by various methods. Design/methodology/approach: The research methodology consists of determining the hydraulic efficiency of gathering gas pipelines before and after cleaning of their internal cavity by different methods and comparing the obtained results, which allows to objectively evaluate the efficiency of any cleaning method. CFD simulation of gas-dynamic processes in low sections of gas pipelines with liquid contaminants. Findings: Experimental studies of cleaning efficiency in the inner cavity of the gas gathering pipelines of the Yuliivskyi OGCPF by various methods, including: supply of surfactant solution, creating a high-speed gas flow, use of foam pistons were performed. It was established that cleaning the inner cavity of gas gathering pipelines by supplying a surfactant solution leads to an increase in the coefficient of hydraulic efficiency by 2%-4.5%, creating a high-speed gas flow by 4%-7%, and under certain conditions by 8%-10 % and more. However, for two gas pipelines the use of foam pistons allowed to increase the coefficient of hydraulic efficiency from 5.7 % to 10.5 % with a multiplicity of foam from 50 to 90. be recommended for other deposits.The results of CFD simulation showed that the accumulation of liquid contaminants in the lowered sections of gas pipelines affects gas-dynamic processes and leads to pressure losses above the values provided by the technological regime. With the increase in liquid contaminants volume the pressure losses occur. Moreover, with a small amount of contamination (up to 0.006 m3), liquid contaminants do not have a significant effect on pressure loss. If the contaminants volume in the lowered section of the pipeline is greater than the specified value, the pressure loss increases by parabolic dependence. The increase in mass flow leads to an increase in the value of pressure loss at the site of liquid contamination. Moreover, the greater the mass flow, the greater the impact of its changes on the pressure loss. The CFD simulation performed made it possible not only to determine the patterns of pressure loss in places of liquid contaminants accumulation in the inner cavity of gas pipelines, but also to understand the gas-dynamic processes in such places, which is an unconditional advantage of this method over experimental. Research limitations/implications: The obtained simulation results showed that the increase in the volume of liquid contaminants in the inner cavity of gas gathering pipelines leads to an increase in pressure losses above the value provided by the technological regime. To achieve maximum cleaning of gas gathering pipelines, it is necessary to develop a new method that will combine the considered. Practical implications: The performed experimental results make it possible to take a more thorough approach to cleaning the inner cavity of gas gathering pipelines and to forecast in advance to what extent the hydraulic efficiency of gas gathering pipelines can be increased. Originality/value: The obtained results of CFD simulation of gas-dynamic processes in lowered sections of gas pipelines with liquid contaminants, experimental studies of the effectiveness of various methods of cleaning the inner cavity of gas gathering pipelines has original value.

4

Experimental effectiveness studies of the technology for cleaning the inner cavity of gas gathering pipelines

Volovetskyi V. B., Doroshenko Ya. V., Tarayevs'kyy O. S., Shchyrba O. M., Doroshenko J. I., Stakhmych Yu. S.

Journal of Achievements in Materials and Manufacturing Engineering

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2021

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Vol. 105, nr 2

61--77

EN

Purpose: The purposes of the article are to determine the hydraulic efficiency of two gas gathering pipelines of the Yuliivskyi oil and gas condensate production facility (OGCPF) and develop a set of measures to increase it; to experimentally determine the efficiency of using foams to increase the hydraulic characteristics of the gas gathering pipelines in the Yuliivskyi OGCPF; to develop a set of measures that will help to improve the hydraulic characteristics of gas gathering pipelines. Design/methodology/approach: The research methodology consists in determining the hydraulic efficiency of gas gathering pipelines before and after cleaning their inner cavity with foams with different expansion ratios and comparing the obtained values, which allows to objectively assess the efficiency of this cleaning method. The studies were performed within the framework of research and development work by the specialists of the Ukrainian Scientific Research Institute of Natural Gases. Findings: The pilot testing was carried out to determine the efficiency of cleaning the inner cavity of gas gathering pipelines with foams with different expansion ratios. It showed positive results. It was determined that cleaning the inner cavity of gas gathering pipelines with foams with the expansion ratio from 80 to 90 led to an increase in the hydraulic efficiency coefficient by 10.5%, and with foams with the expansion ratio from 50 to 60 - by 5.7%. The measures taken to clean the inner cavity of gas gathering pipelines from liquid contaminations have proven their efficiency and can be recommended for other fields. Research limitations/implications: The obtained results show that it is reasonable to conduct the experimental studies on the efficiency of cleaning the inner cavity of gas gathering pipelines with the foams with higher expansion ratios. To achieve the maximum quality of cleaning the gas gathering pipelines, it is necessary to develop a new method that will combine the use of foam and gel piston. Practical implications: The performed experimental studies help to take a more reasonable approach to cleaning the inner cavity of gas gathering pipelines with foams and to predict in advance the effect of the foam expansion ratio on the hydraulic efficiency of gas gathering pipelines. Originality/value: The experimental studies on the effect of foam expansion ratios on the hydraulic efficiency of gas gathering pipelines are original.

5

Developing a complex of measures for liquid removal from gas condensate wells and flowlines using surfactants

Volovetskyi V.B., Doroshenko Ya.V., Kogut G.M., Rybitskyi I.V., Doroshenko J.I., Shchyrba O.M.

Archives of Materials Science and Engineering

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2021

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Vol. 108, nr 1

24--41

EN

Purpose: The purpose of this work is to consider the complications that arise while operating gas condensate wells, in particular, the accumulation of hydrocarbon condensate, formation and condensation water at wells and flowlines, to develop a method for removing liquid from wells and flowlines before it entering a gas treatment unit and being treated with surfactants and to develop a method for the foam destruction in the gas-liquid flow. Design/methodology/approach: The operational parameters of gas-condensate wells of the Yuliivske oil and gas condensate field (OGCF) have been analysed. Wells have been identified that are operated in difficult conditions due to the accumulation of the liquid at the bottom hole and in flowlines. The volume of the liquid accumulated at the bottom hole of gas condensate wells is estimated. The quantity of surfactants, the volume and concentration of the solution required to remove the liquid were calculated individually for each well. The program of experimental researches has been made. The efficiency of the application of surfactant solution was experimentally determined and a positive result was achieved in the form of an increase in production by 10%. A new approach to the use of surfactant solution, as well as the foam destruction, has been proposed. The studies were performed within the framework of research and development work by the specialists of the Ukrainian Scientific Research Institute of Natural Gases. Findings: Comprehensive measures are proposed to increase the efficiency of gas condensate wells operation. They are monitoring of operational parameters of wells by pressure and temperature gauges installed at the wellhead and at the inlet gas pipelines of the gas treatment unit; calculation of the volume of accumulated fluid in the wellbore and flowline; installation of a complex of automated feeding a surfactant solution of both in the annulus of the wells and in the flowline. For this purpose, two options for the complex and and have a different principle of operation. To prevent foam from entering the gas treatment unit, a method of its destruction has been proposed. The implementation of the proposed comprehensive measures will allow controlling the well operation mode, timely liquid removal from the well and the flowline and ensure stable hydrocarbon production. Research limitations/implications: The obtained results of laboratory and experimental studies have shown that using a surfactant solution is reasonable to remove the liquid from gas condensate wells. To increase the efficiency of the measure, a new method of feeding surfactant solution was developed by installing a unit for automated feeding (UAF) of a surfactant solution at the mouth. Practical implications: The results of laboratory tests allow using a surfactant solution reasonably in order to remove the liquid from gas condensate wells, as well as possible further destruction of foam in the gas-liquid flow for increasing both the efficiency of the extraction and production volume. Originality/value: On the basis of previously performed experimental research, it has been established that it is advisable to use a surfactant solution to remove the liquid from gas condensate wells and flowlines. A new method of removing liquid from gas condensate wells and flowlines has been developed, as well as a method of destroying foam in a gas-liquid flow, which are original and can be implemented.

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Developing a set of measures to provide maximum hydraulic efficiency of gas gathering pipelines

Volovetskyi V. B., Uhrynovskyi A. V., Doroshenko Ya. V., Shchyrba O. M., Stakhmych Yu. S.

Journal of Achievements in Materials and Manufacturing Engineering

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2020

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Vol. 101, nr 1

27--41

EN

Purpose: The purposes of this article are to study the effective ways of increasing the hydraulic efficiency of gas gathering pipelines of the Yuliivskyi oil and gas condensate production facility (OGCPF); to calculate the operation efficiency of gas gathering pipelines of the Yuliivskyi OGCPF and develop a set of measures to monitor their condition and improve their hydraulic characteristics; to investigate the technology of cleaning the inner cavity of flowlines of gas-condensate wells with foam, to perform the feasibility study on the prospects of its application in practice. Design/methodology/approach: The technology of cleaning the inner cavity of flowlines of gas-condensate wells with foam was investigated to objectively evaluate its application and determine the effectiveness of this measure. The research was carried out within the framework of research and development work by the specialists of the Ukrainian Scientific Research Institute of Natural Gases. Findings: The results of production studies showed that due to cleaning the flowlines of gas-condensate wells (No.85 and No.60) from the accumulation of liquid, the coefficients of their hydraulic efficiency increased by 12% and 7%, respectively. Measures taken to clean the inner cavity of the flowlines from liquid have proven their efficiency and can be recommended for other flowlines of wells at other production fields. Research limitations/implications: Based on the characteristics of gas gathering pipelines, it is reasonable to conduct experimental studies on the use of the proposed technology of cleaning the inner cavity with foam in the case of increasing its multiplicity. Practical implications: Using the wells of the Yuliivske oil and gas condensate field as case studies, the operating parameters were measured and the pressure losses along the length of the flowlines were calculated. According to the results of calculations at two wells (No.85 and No.60), a significant excess of the actual value of the flow friction characteristic over the theoretical value was established. To reduce excessive pressure losses due to the presence of liquid and improve the hydraulic characteristics of the wells, their inner cavities were cleaned using foam with the expansion ratio from 40 to 100. Originality/value: It is important to note that the advantages of foam piston include: ease of use, no occurrence of hydraulic shocks and preventing stuck during movement in the gas pipeline, application in both straight and inclined sections, no wear of the elements of the cleaning equipment, a rather efficient cleaning of gas pipelines.