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Structures for Heat Treatment Assembled from Cast Elements

Piekarski Bogdan, Drotlew Andrzej

Journal of Casting & Materials Engineering

2020

Vol. 4, no. 4

53--57

Various types of technological equipment individually designed for operation in pit and elevator heat treatment furnaces are described in this article. A common characteristic of these structures is that they are composed of several or several dozen thin-walled elements of various shapes and sizes, gravity cast in sand moulds from creep-resistant alloys (austenitic Cr-Ni/Ni-Cr cast steel and cast nickel alloys). The design of the castings requires the development of a manufacturing technology that can effectively use the principle of the simultaneous solidification of all components. Properly designed equipment should have minimum weight, maximum strength, and maximum loading capacity combined with adequate durability and reliability. Two designs of the equipment for the heat treatment of steel parts were presented. Both designs, as well as their individual components, were described in detail and illustrated. The main task of the equipment is to form the charge in the furnace and transport this charge both inside and outside the furnace. The first design is the design of an equipment for the heat treatment of large ring-shaped parts. The second design is the design of an equipment, whose structure can be modified using various repeatable components. As a result of these modifications, different variants of the equipment are obtained, allowing for the heat treatment of five different types of the shafts characterized by different shapes and sizes. The study is of an application nature. It is addressed to engineering and technical staff dealing with both the design and operation of heat treatment furnaces.

Connecting Castings for Operation under Conditions of Cyclic Temperature Changes

Drotlew Andrzej, Piekarski Bogdan

Journal of Casting & Materials Engineering

2020

Vol. 4, no. 1

16--21

The separable connections used in technological equipment of heat treatment furnaces (OTP) are described in this study. The equipment is used for the heat treatment of charges, i.e. for the thermal and thermo-chemical treatment of parts of machines and devices. OTP is used for the charge formation and its transport before, during and after heat treatment operations. Accessories of this type are usually compact structures composed of several or several dozen cast elements. The main components are grates and pillars, which form an outer contour of the OTP and also allow for the correct arrangement of heat-treated parts. To form a relatively rigid structure composed of the grates and pillars, it is necessary to join these components together. For this purpose, various types of separable connections are used, mainly of a cylindrical shape with threaded parts. The subject of this study is focused on the construction and operating conditions of typical OTP structures, as well as the methods of fastening the pillar in a grate, i.e. on the design of the bottom part of the pillar and the hole in the grate in which this pillar is embedded.