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Influence of cutting angle on mechanical properties of rock cutting by conical pick based on finite element analysis

Qiao S., Zhang Z. Q., Zhu Z. M., Zhang K.

Mining Science

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2021

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Vol. 28

161--173

EN

In view of the current situation that it is difficult to obtain the actual cutting force received by the conical pick of Continuous-Miner and to deal with the characteristics of the cutting force. By using contact dynamics, rock mechanics, and finite element methods, based on the display dynamics analysis program ANSYS/LS-DYNA and the Holmquist–Johnson–Cook model, the contact mechanical characteristics between conical pick and rock are analyzed. The resultant force was obtained by obtaining the force curve of the conical pick under X, Y and Z directions, analysis of cutting gear cutting speed of 2.5 m/s, cutting depth of 5, 10, 15, 20 and 25 mm, cutting angle of 30°, 35°, 40°, 45°, 50° parameters of the size of cutting force and cutting ratio energy consumption, thus, the best cutting angle of the conical pick is obtained. The conclusions are as follows: when the cutting depth and cutting speed are constant, and the cutting angle is 45°, the mean cutting force received by the conical pick is the least, the specific energy consumption is the least, and the cutting efficiency is the highest. The best cutting angle of the conical pick should be 45°; When the cutting angle and cutting speed are constant, the energy needed by the cutter to cut the rock increases with the increase of cutting depth. The research results provide a theoretical basis for improving cutting efficiency and cutting life, and for choosing cutting angle and cutting thickness.

2

Influence of pick layouts on the performance of bolter miner cutting head

Qiao S., Wang A. L., Xia Y. M., Liu Z. Z., Liu J. S., Yang M.

Mining Science

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2018

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Vol. 25

147--160

EN

A bolter miner is a new type of mining machinery with cutting and anchoring functions. In order to study the best pick layout of bolter miner cutting head. Based on the constitutive relation of Holmquist-Johnson-Cook (HJC), three simulation models of different cutting heads were established, and the whole crushing process of coal-rock was simulated by finite element method (FEM). The influence of the cutting head on the cutting performance under the condition of different rotational speeds and pick layouts was intensively studied. The results show that the relationship of load fluctuation coefficient among the three pick layouts is as follows: sequential type > hybrid type I > checkerboard type. The circumferential pick layouts can reduce the load fluctuation coefficient of cutting head. The rotational speed from 20 to 40 r/min, the torque linearly decreases with the increase of rotational speed. The rota-tional speed increases from 40 to 50 r/min, the cutting torque is relatively stable. The specific energy of chessboard type is relatively higher than the other three cutting heads. The difference of specific energy between sequential type and hybrid type I is not more than 5.5%, and the reality of the simulation is verified by cutting experiments. The results were successfully applied to the first shield type bolter miner in China.

3

Finite element analysis of load characteristic of shield bolter miner cutting head under complex coal seam condition

Qiao S., Xia Y. M., Liu Z. Z., Liu J. S., Ning B., Wang A. L.

Mining Science

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2017

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Vol. 24

85--97

EN

Aiming at the complex conditions of the first shielded bolter miner in the actual work, the mechanical model of bolter miner cutting head was established. Based on cutting mechanism of the conical pick and the cutting head, the cutting head load and torque analysis model under complex coal seam were established. The dynamic characteristics of load and torque in the process of cutting head are analyzed under three different working conditions of cutting roof-coal layers, coal-floor layers and coal seam by finite element method. The results show that when the damage variable D=1, the coal-rock completely lacks the bearing capacity, and it forms arc-shaped crushing groove on the coal-rock. The large difference of torque between roof-coal layers and the roof-coal layers in the conical pick is 112 Nm, which indicates that the cutting head has the best performance with cutting the coal seam first and then cutting the rock. In the process of excavation, the load fluctuation coefficient of cutting the coal-floor layers and roof-coal layers is about 1.2 times of that of the coal seam. The results can provide a reference for the efficient cutting and performance evaluation of the bolter miner.

4

Testing the standardized growth curve (SGC) to OSL dating coastal sediments from the South Bohai Sea, China

Guang-Quan Ch., Liang Y., Xing-Yong X, Hong-Jun Y., Jian-Rong C., Qiao S., Lin-Hai Y., Yong-Hang X., Jun-Yi G., Zhong-Ping L.

Geochronometria

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2013

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Vol. 40, no. 2

101--112

EN

It has been suggested that the standardized growth curve (SGC) method can be used to ac-curately determinate equivalent dose (De) and reduce measurement time. However, different opinions regarding the applicability of the SGC method exist. In this paper, we evaluated quartz OSL SGCs of marine and coastal sediments of different grain sizes and different cores in the south Bohai Sea in China, and tested their applicability to the determination of De values. Our results suggested as fol-lows: (1) The SGC method is applicable to both multiple- and single- aliquot regenerative-dose (MAR and SAR) protocols of OSL dating and efficiently provides reliable estimates of De. (2) Fine-sand quartz of different palaeodoses showed highly similar dose-response curves and an SGC was de-veloped, but old samples using the SGC method have large uncertainties. (3) For coarse-silt quartz, two different types of dose-response curves were recorded: low-dose (≤60Gy) and high-dose (≥100Gy). The growth curves of low-dose quartz were similar to each other, facilitating the use of SGC in De estimations, but errors tended to be larger than those obtained in the SAR method. For high-dose (100-300Gy) quartz, the SGC was also found to be reliable, but there was large uncertainty in De (>300Gy) estimation. We suggest that SGC could be employed for the dating of marine and coastal sediments dating using either MAR or SAR OSL protocol and either fine-silt, coarse-silt or fi-ne-sand quartz.

5

Comparing the use of two kinds of droop control under microgrid islanded operation mode

Gao D., Jiang J., Qiao S.

Archives of Electrical Engineering

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2013

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Vol. 62, nr 2

321--331

EN

A microgrid with parallel structure operating under islanded mode is considered in this paper. Under microgrid islanded operation mode, lines bring adverse effect for power distribution between microsources (MSs). Because traditional droop control ignores this effect, MSs adopting this method can not achieve satisfactory power distribution. A kind of droop control including line compensation applied to this microgrid is proposed. It can eliminate this effect to obtain satisfactory power distribution. The relationship of two kinds of droop control with power distribution is analyzed. The reference voltage generated by droop control is applied to control output voltage of MSs. Comparison of two kinds of droop control through MATLAB/Simulink simulation is made to verify the superiority of droop control including line compensation for power distribution. The relationship between PCC voltage and output power of MSs is also presented.