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Optimization of the tire building drum for passenger tires using the TRIZ methodology

Števko Peter, Kohár Róbert, Čechmánek Damián, Medvecká Denisa

Management Systems in Production Engineering

2023

nr 3 (31)

261--272

This study deals with the research on the impact of the construction of a tire-building drum on the selected parameters of a passenger tire. The introductory part of the study deals with a comprehensive analysis of the production process and factors that affect the quality of the final tire product during production. The content of this analysis is also the naming of problematic parts and their subsequent influence on the resulting parameters of a passenger tire. The core of the study is an optimization design for improving the construction of the tire-building drum. The world-renowned TRIZ methodology was applied to achieve the desired improvement results. Using the TRIZ methodology, the technical system was analysed, identified problematic parts, and defined the technical and physical contradictions and proposed possibilities for their removal. The systematic approach to the solution of the task has generated options for the right solution and possible optimization by reducing the weight of individual parts of the tire-building drum. During analysis, simulations of the deformation and total stress will be available before and after optimization. The work's conclusion describes the results of the simulation and the development process for the experimental testing possibilities of the optimized equipment. The study output is also a systematic procedure for testing the technical system, which can help designers design and optimize some parts of similar technical systems.

Theoretical study of heat conduction in the multi-disc brake integrated into the drive wheel AGV during braking

Varecha Daniel, Kohár Róbert, Lukáč Michal

Bulletin of the Polish Academy of Sciences. Technical Sciences

2021

Vol. 69, nr 2

art. no. e136718

This paper is focused on the theoretical study of heat conduction in the multi-brake system of the automated guided vehicle (AGV). The study aims to compare the amount of heat generated during braking from 10 m/s until a stop in a brake system based on organic and ceramic friction material. The theoretical study of heat conduction is solved in Matlab computational software using a derived Fourier partial differential equation for nonstationary heat conduction. The results of the simulation of the heat conduction are shown in the diagrams and indicate not only the temperature dependence in the period during braking from a speed of 10 m/s to a stop but also the amount of heat accumulated in the steel disc during braking. The simulation results show that braking in both brake systems generates approximately the same amount of heat. The difference occurs in the period of thermal activity, which was influenced by the length of the braking distance. This is caused by a coefficient of friction that significantly affects the final braking result. Finally, it can be stated that the brake system based on organic material must be equipped with a steel disc with a minimum thickness of 8 mm. This is because the brake system based on organic friction material has a set temperature limit of 160 degrees Celsius. The results presented in this study will help an engineer constructor to choose the right procedures and parameters of geometry for designing the mentioned braking system for the considered AGV.