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Dynamic control of discharge energy during wedm for the purpose of eliminating vibrations of the wire tool electrode

Straka Ľuboslav, Kuchta Patrik

Management Systems in Production Engineering

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2021

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nr 4 (29)

260--265

EN

Production in all industry fields is currently affected by new scientific and technical knowledge and the requirements for its rapid deployment. In many cases, the most modern and highly sophisticated technical systems are applied. Simultaneously, fully automated production systems are rather successfully used and progressive production technologies are implemented. In most cases, there is an integral part of a management system that operates the challenging technological processes. These processes would not be executable without the system's precise control, which provides a suitable precondition for ensuring the high quality of manufactured products. However, the customer's demanding requirements are not always met. These involve increased requests for the quality of the final product due to the reduction of the tolerance band and application of high-strength materials. This paper aims to describe one of the solutions by which it is possible to achieve a higher quality of the machined surface after wire electrical discharge machining (WEDM). The solution proposes that through dynamic management, the WEDM process eliminates the vibrations of the wire tool electrode and thereby achieves a substantial increase in the quality of the eroded area in terms of its geometric accuracy. With the support of an extensive database of information with precise exchange of information, the proposed system will allow to control the electro discharge process with regard to the optimal way of operation of the electro discharge machine on the basis of individually selected conditions.

2

Maximizing the productivity of a gas melting furnace with regard to the ecological efficiency of its operation

Straka Ľuboslav, Piteľ Ján, Michalík Peter, Hrabčák Matej

Management Systems in Production Engineering

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2020

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nr 4 (28)

292--297

EN

Due to the implementation of environmental regulations and the continual tightening up of the limits for pollutants in combustion systems, we are being forced to pay more attention to this area. A significant source of pollutants originating from the industry is, in particular, the formation of carbon dioxide (CO2) and nitrogen oxides (NOx) in combustion systems with air intake. The control of pollutant emissions has become a global concern due to the worldwide increase in the use of fossil fuels. Besides the fact that the insufficient combustion process has a significant share of emissions in the environment, it also reduces the overall efficiency and economy of the operation using this energy source. We encounter this problem also in the operation of gas melting furnaces. Therefore, the aim of this paper was to describe the results of experimental measurements of the amount of emissions produced during the gas melting furnace KOV 010/1998 operation, which is in practice predominantly used for the melting of Aluminium alloys. Experimental measurements were performed to design the most appropriate operating mode variant of the melting furnace with regard to maximizing its productivity and at the same time to minimizing the total amount of emissions produced during one melting cycle.

3

Draft JIG structure design for measuring deformation of thin-walled robotic or conveyor components

Michalik Peter, Zajac Jozef, Straka Ľuboslav, Nowakowski Lukasz, Ambrozy Martin

Advances in Science and Technology. Research Journal

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2018

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Vol. 12, no 3

55--60

EN

The paper presents the general function, the division and the description of the main jig parts. It gives account of the basics and principles of a measuring jig structure using CAD applications. The main part delves into design of individual measurement jig options for measuring deformations of thin-walled robotic and conveyor components. Tension and stress analyses for each option have been performed. Subsequent to stress analysis, a suitable option was selected, with a description of its main parts, the production process and the necessary production equipment. Finally, the jig produced for the purpose of measuring deformation of thin-walled robotic and conveyor components is presented.