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Consecutive Casting of Iron Bimetal with Low-Carbon Steel Interface Plate

Purwadi W., Bandanadjaja B., Idamayanti D., Lilansa N.

Archives of Foundry Engineering

2020

Vol. 20, iss. 1

95--104

Consecutive casting of bimetallic applies consecutive sequences of pouring of two materials into a sand mold. The outer ring is made of NiHard1, whereas the inner ring is made of nodular cast iron. To enable a consecutive sequence of pouring, an interface plate made of low carbon steel was inserted into the mold and separated the two cavities. After pouring the inner material at the predetermined temperature and the interface had reached the desired temperature, the NiHard1 liquid was then poured immediately into the mold. This study determines the pouring temperature of nodular cast iron and the temperature of the interface plate at which the pouring of white cast iron into the mold should be done. Flushing the interface plate for 2 seconds by flowing nodular cast iron liquid as inner material generated a diffusion bonding between the inner ring and interface plate at pouring temperatures of 1350°C, 1380°C, and 1410°C. The interface was heated up to a maximum temperature of 1242°C, 1260°C, and 1280°C respectively. The subsequent pouring of white cast iron into the mold to form the outer ring at the interface temperature of 1000°C did not produce a sufficient diffusion bonding. Pouring the outer ring at the temperature of 1430°C and at the interface plate temperature of 1125°C produced a sufficient diffusion bonding. The presence of Fe3O2 oxide on the outer surface of the interface material immediately after the interface was heated above 900⁰C has been identified. Good metallurgical bonding was achieved by pouring the inner ring at the temperature of 1380°C, interface temperature of 1125°C and then followed by pouring of the outer ring at 1430⁰C and flushing time of 7 seconds.