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Effect of externally adding pyrite and electrical current on galvanic leaching of chalcopyrite concentrate

Asgari Kaveh, Hassanzadeh Ahmad, Nazari Sabereh, Vakylabad Ali Behrad, Hosseinzadeh Mostafa

Physicochemical Problems of Mineral Processing

2021

Vol. 57, iss. 2

105--119

Although the operating properties of GalvanoxTM leaching have been widely studied in the literature, several factors concerning chalcopyrite passivation during the process remain unknown so far. The present work hence aims at investigating the significant effect of externally added pyrite features with a particular focus on its particle size (d80 of 0.52, 20, 45 and 2000 µm) through a series of experiments performed in a 2-L stirred-tank electro-reactor. To this end, the role of pyrite: chalcopyrite ratio (0.49:1, 2:1 and 4:1) and presence of electrical current were examined while the rest of the parameters kept constant (80 °C temperature, 400–500 mV (Ag/AgCl) redox potential, pulp density of 10% (w/v), and stirring rate of 1200 rpm). Plus, kinetic models of the leaching tests were studied based on the diffusion and chemical controlling concepts. It was found that the coarser the pyrite particles, the more favorable the copper extraction from the concentrate due to acceleration of reactions in the cathodic electrode and high mass transfers. However, this was in contradiction with the existing reports in the literature. Moreover, galvanic interactions became intensive in the presence of pyrite meaning extensive chalcopyrite dissolution with significantly reduced passivation. Ultimate copper extraction values of 24.17±1.25%, 55.79±0.91% and 57.26±1.59% were resulted at Py:Cp ratios of 0.49:1 (natural), 2:1 and 4:1, respectively. The results showed that maximum copper recovery of 67.32±2.34% was obtained at an optimum condition of pyrite grain size=2000 µm, Py:Cp=4:1, current application=500 mA, 8 h and 80 °C. Finally, detailed kinetic modeling indicated that the chemical control mechanism was dominant in the early reaction stages (t<3.5 h) concerning the availability of fresh surface for chemical agents; however, the second half of the process (8.0 h>t>3.5 h) was controlled by the diffusion control.

Study of effective parameters on generating submicron (nano)-bubbles using the hydrodynamic cavitation

Nazari Sabereh, Shafaei Sied Ziaedin, Hassanzadeh Ahmad, Azizi Asghar, Gharabaghi Mahdi, Ahmadi Rahman, Shahbazi Behzad

Physicochemical Problems of Mineral Processing

2020

Vol. 56, iss. 5

884--904

Although submicron (nano)-bubbles (NBs) have been broadly used in the laboratory flotation processes, the role of critical factors in their generation is not adequately explored in the literature. The present study investigates the effect of six key factors on generating submicron-sized bubbles and its application to coarse-sized quartz flotation. Interaction of influential factors is highlighted, which was generally overlooked in previous studies. These parameters i.e. frother type (MIBC and A65), frother dosage (50-130 mg/L), air flow rate (0.1-0.4 L/min), pressure in Venturi tube (250-400 kPa), liquid temperature (22-42 °C) and pH (6-10) were evaluated through software based statistical fractional factorial design. The size distribution of NBs produced by the principle of hydrodynamic cavitation was measured using a laser particle size analyzer (LPSA), and Sauter mean bubble diameter (d32) was considered as the response of experimental design. Batch flotation experiments were performed with and without the A65 and MIBC-NBs. The results of experimental design showed that relative intensity of the main factors followed the order of air flow rate>temperature>frother type as the most effective parameters on the bubble size. It was revealed that the lowest air flow rate (0.1 L/min) produced the smallest bubbles. Meanwhile, the d32 decreased as the liquid temperature increased, and the bubble size strongly was related to the frother type and its concentration. Indeed, with changing frother from MIBC to A65, the reduction in mean bubble size was two-fold. Interaction of frother type with its dosage, air flow rate and pressure were statistically recognized significant on the mean bubble size, which was confirmed by p-values. Finally, flotation recovery of quartz particles improved ca. 22% in the presence of NBs compared to the conventional flotation.