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Local composite reinforcements of TiC/FeMn type obtained in situ in steel castings

Olejnik E., Szymanski L., Tokarski T., Opitek B., Kurtyka P.

Archives of Civil and Mechanical Engineering

2019

Vol. 19, no. 4

997--1005

This dissertation concerns the method of obtaining the in situ local composite reinforce- ments (LCR – Locally Composite Reinforcement) of the TiC–FeMn type in steel castings. The reinforcing phase – titanium carbide (TiC) was obtained by placing the pressed substrates of the synthesis of TiC in the form of compacts into a mold cavity. The basic problem connected with fabricating TiC local composite reinforcements is the phenomenon of fragmentation. In order to reduce this phenomenon, a moderator composed of Hadfield steel at 70 and 90% by weight was introduced to the initial mixture of the TiC substrate powder. As a result, homogenous and dimensionally stable composite reinforcements of the austenite matrix were obtained and examined by analyzing their macrostructure, microstructure, structure, hardness, and wear resistance. An investigation of the phase analysis and microstructure confirmed the presence of the TiC phase in the structure of the composite zones. The hardness of the composite reinforcement ranged from 550 HV to 800 HV30 depending on the proportion between the percentage of the moderator and the content of the pure substrates of the synthesis reaction of the TiC.

Strefy kompozytowe otrzymywane in situ w staliwnych odlewach bijaków do kruszarek

Opitek B., Olejnik E., Lelito J.

Prace Instytutu Odlewnictwa

2018

Vol. 58, no. 3

191--199

Prezentowana praca miała na celu uzyskanie elementu bijaka do kruszarki wykorzystywanego w warunkach dużego zużycia ściernego oraz pracującego pod wysokimi naciskami. Wytworzono, metodą SHSB, lokalną strefę kompozytową składającą się z bardzo twardego węglika tytanu – TiC. Umieszczone w przygotowanej wcześniej formie odlewniczej wypraski zostały zalane ciekłym metalem, którego ciepło spowodowało zainicjowanie reakcji in situ tworzenia się węglika tytanu. Otrzymany w ten sposób odlew poddano badaniom. Wykonano analizę składu fazowego na dyfraktometrze rentgenowskim – XRD. Dodatkowo przeprowadzono badania na elektronowym mikroskopie skaningowym – SEM w celu określenia kształtu, wielkości i rozmieszczenia TiC. W efekcie przeprowadzonych prac i badań otrzymano materiał wysokiej jakości zgodny z oczekiwaniami.

The aim of the presented study was to obtain the element of a crushing mill beater reinforced with a composite zone, working under the conditions of high abrasive wear as well as high pressures. By means of the SHSB method, a local composite zone was created consisting of very hard titanium carbide – TiC. The moulded pieces prepared beforehand in the casting mould were filled with liquid metal, whose heat caused the initiation of an in situ reaction – the formation of titanium carbide. The cast obtained in this way was subjected to tests. An analysis of the physical composition was performed on an X-ray diffractometer – XRD. Additionally, investigations with the use of a scanning electron microscope SEM were carried out in order to determine the shape, size and distribution of TiC. As a result of the conducted research, a high quality material was obtained, which was in line with the authors' expectations.