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A review on machinability in the milling processes

Demirpolat Havva, Kuntoğlu Mustafa, Binali Rüstem

Sustainable Production, Instrumentation and Engineering Sciences

2023

vol. 1, nr 1

27--36

This review paper focuses on the up-to-date machinability characteristics of milling processes such as cutting forces, surface roughness and tool wear and their impacts on the cutting mechanism. The methodology pur-sued in this paper is to analyze the previous research articles published between 2019–2022 classifying them into the subcategoriesthat usemill-ing operation as manufacturing strategy. As known, milling is one of the most used machining processes in industry and often applied for academic studiesforawide range of materials. Therefore, used sensor systems, main aim and the preferred methodology were summarized in the context of this paper. Seemingly, a great number of machinability papers have been published recently which focuses on the several types of engineering ma-terials and utilized various types of sensor system to improve the surface roughness and tool life. In addition, the investigation showed that optimi-zation approaches have been applied broadly to detect the best machining conditions. Also, it was observed that several modeling approaches such as finite element analysis is a good alternative to analyze the process.

Investigating the influence of NaCl concentration on the electrochemical corrosion behavior of metal oxide reinforced magnesium matrix composites

Gnanavelbabu A., Vinothkumar E., Ross Nimel Sworna, Rai Ritu, Kuntoğlu Mustafa

Archives of Civil and Mechanical Engineering

2023

Vol. 23, no. 2

art. no. e113, 2023

This research examines the impact of different NaCl concentrations on the corrosion performance of AZ91D nanocomposites enhanced with nano metal oxides such as Zinc oxide (ZnO), Manganese oxide (MnO), and Titanium oxide (TiO2) through an electrochemical test method. The proposed materials were fabricated using a stir-squeeze casting process paired with an ultrasonication setup. In an argon gas-protected system, T6 heat treatment conditions were applied to these casted composites. The electrochemical corrosion results revealed that the ATO nanocomposite at 2.5% of NaCl concentration achieved lower corrosion current density (Icorr) (1.456 × 10–7 A/cm2) and higher corrosion potential (Ecorr) (− 1.08 V) owing to the formation of Mg2TiO3 precipitates, which act as a corrosion protective layer as well as reduce the corrosion rate. Based on the nyquist plot, the alloy and nanocomposites electron transfer rate were varied in the following sequence of AZD < AMO < AZO < ATO. The corroded samples Scanning Electron Microscope (SEM) and 3D profile image show ATO composites have minimum amount of crevice corrosion and peaks formation than other materials. Results from EDAX and elemental mapping confirm the presence of Mg2TiO3 precipitates on the ATO nanocomposite.

Dispersion mechanism-induced variations in microstructural and mechanical behavior of CNT-reinforced aluminum nanocomposites

Doğan Kemal, Özgün Muhammed Ihsan, Sübütay Halit, Salur Emin, Eker Yasin, Kuntoğlu Mustafa, Aslan Abdullah, Gupta Munish Kumar, Acarer Mustafa

Archives of Civil and Mechanical Engineering

2022

Vol. 22, no. 1

art. no. e55, 2022

The combination of powder metallurgy and ball milling method has been widely regarded as the most beneficial route for producing multi-walled carbon nanotubes (MWCNTs)-reinforced aluminum matrix composites. In this study, the effects of different milling times (1, 2, 4, and 8 h) on the structural, morphological, and crystallographic properties of MWCNTs-reinforced Al7075 composite powders were characterized by particle size analyzer, Raman spectroscopy, scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HR-TEM), and X-ray diffraction (XRD). After the morphological and structural characterization of the milled powders, the microstructural and mechanical properties of the hot-pressed composites were evaluated using an optical microscope, SEM, density, and Brinell hardness measurements. Considering milled powder characterization, the MWCNTs were gradually distributed and embedded within the matrix as the milling time increased. Milling for 8 h resulted in a minimum level of particle size (11 µm) with shortened and uniformly dispersed CNTs. Brinell hardness of the composite increased from 91 to 237 HB -a ⁓%160 after 8 h of milling. Such a remarkable increment in hardness could be attributed to several concurrent strengthening effects related to dispersion, solution, grain refinement, and Orowan looping mechanisms. However, relative density results revealed that the composite produced by 2 h milled powders exhibited the highest density (%99.96). The observed differences between hardness and density results were ascribed to powders’ deteriorated packing and sintering behavior due to an increment in the hardness of particles and variation in particle size range and morphology, which resulted from following different milling protocols.