In this paper, the PLC-based (Programmable Logic Controller) industrial implementation in the form of the general-purpose function block for ADRC (Active Disturbance Rejection Controller) is presented. The details of practical aspects are discussed because their reliable implementation is not trivial for higher order ADRC. Additional important novelties discussed in the paper are the impact of the derivative backoff and the method that significantly simplifies tuning of higher order ADRC by avoiding the usual trial and error procedure. The results of the practical validation of the suggested concepts complete the paper and show the potential industrial applicability of ADRC.
This paper deals with the efficient control of the pH process. Considering the PI + gain scheduling (PI+GS) controller as the benchmark and its control performance as the base, we investigate experimentally the overall improvement in the control performance obtained by the application of the Balance-Based Adaptive Controller (B-BAC), which requires only the measurement data of the flow rates and pH values. The improvement of the control efficiency is investigated not only in terms of the controlled variable performance but also in terms of the manipulated variable performance considered as the considerable control cost. The application of the B-BAController can ensure lower controlled pH variability at the price of the control effort similar to the PI+GS approach and thus it can improve the overall efficiency of pH control. The second important contribution is the experimental validation of the very simple and intuitive tuning procedure for the B-BAController.
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Changes in process sensitivity with pH make the design of the conventional controllers difficult. pH processes are very hard to control because of strong nonlinearity and usually time varying characteristics. A lot of work has been done in the field of phenomenological modelling of the pH processes. However, there is a need to simplify the model to have it suitable for control purposes. This follows from the fact that the internal model for the controllers must be as simple as possible. Wiener models consisting of a linear dynamic element followed by a static nonlinear element are considered to be perfect to represent a wide range of nonlinear processes. The proposed reduced order phenomenological model of pH has a similar form as the Wiener models but includes bilinear reduced order phenomenological dynamic element. This model was validated using the real world pilot plant. The possibility of combining the phenomenological and arbitrary approaches occurred. The aim of this paper is to present reduced order model of pH process which can be used for simulation purposes and to design process model based controller.
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