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High strength metallurgical graphene as an additional reinforcing phase for carbon fibre composites

Kunikowska A., Szymanski W., Jedrzejczak A., Lipa S., Galazka M., Szlachetka M., Kula P.

Archives of Civil and Mechanical Engineering

2020

Vol. 20, no. 1

355--365

The main objective of the present study is an elaboration of a method for a transfer of high strength metallurgical graphene (HSMG) and its introduction into the structure of fibre laminates. In this work, two transfer procedures have been established: a transfer onto structural adhesive film (SAF) and a direct transfer onto two types of carbon fibre pre-impregnates (uniaxial and biaxial cloth). An important novelty of the presented experimental work is a use of scanning electron microscopy (SEM) operating in the absorbed electrons (AE) mode. This technique enables the evaluation of graphene continuity on a large area within a relatively short time. The SEM/AE technique made it possible to ascertain that the transferred graphene was characterised by a low level of defects, indicating that it could be used as a reinforcing phase in composites. Both transfer procedures, one onto SAF and the other directly onto the pre-impregnates were used for manufacturing flat laminates as well as tubular profiles. The flat samples, containing 0.68 ppm HSMG by weight, exhibited a 9% increase of low cycle fatigue strength. The tubular profiles (bicycle components) with approximately 0.22 ppm of HSMG exhibited a significant increase of fatigue wear during initial tests. In addition, no fatigue delamination was observed at interfaces between the pre-impregnates separated with HSMG graphene.