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The Effect of a Thin-Wall Casting Mould Cavity Filling Conditions on the Casting Surface Quality

Trytek A., Orłowicz A. W., Tupaj M., Mróz M., Markowska O., Bąk G., Abram T.

Archives of Foundry Engineering

2016

Vol. 16, iss. 4

222--226

The paper presents results of metallographic examination of faults occurring in the course of founding thin-walled cast-iron castings in furan resin sand molds. A non-conformance of the scab type was Observed on surface of the casting as well as sand buckles and cold shots. Studied the chemical composition by means of a scanning electron microscope in a region of casting defects: microanalysis point and microanalysis surface. Around the observed defects discloses high concentration of oxides of iron, manganese and silicon. A computer simulation of the casting process has been carried out with the objective to establish the cause of occurrence of cold shots on casting surface. The simulation was carried out with the use of NovaFlow & Solid program. We analyzed the flowing metal in the mold cavity. The main reason for the occurrence of casting defects on the surface of the casting was gating system, which caused turbulent flow of metal with a distinctive splash stream of liquid alloy.

On Degradation of Cast Iron Surface - Protective Paint Coat Joint

Tupaj M., Orłowicz A. W., Mróz A., Bąk G., Abram T.

Archives of Foundry Engineering

2016

Vol. 16, iss. 3

133--136

The paper is a presentation of a study on issues concerning degradation of protective paint coat having an adverse impact on aesthetic qualities of thin-walled cast-iron castings fabricated in furan resin sand. Microscopic examination and microanalyses of chemistry indicated that under the coat of paint covering the surface of a thin-walled casting, layers of oxides could be found presence of which can be most probably attributed to careless cleaning of the casting surface before the paint application process, as well as corrosion pits evidencing existence of damp residues under the paint layers contributing to creation of corrosion micro-cells.