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Chip Temperature Measurement in the Cutting Area During Rough Milling Magnesium Alloys with a Kordell Geometry End Mill

Kuczmaszewski Józef, Zagórski Ireneusz, Zgórniak Piotr

Advances in Science and Technology. Research Journal

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2022

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Vol. 16, no 2

109--119

EN

The paper presents the results of measurements of chip temperature in the cutting zone during milling. The main aim of the research was to record and compare the maximum chip temperature in consecutive frames of thermal images. An additional goal may be the influence of changes in technological parameters on the temperature of the chips in the cutting zone. Two grades of magnesium alloys were used for the tests: AZ31 and AZ91HP. The research used a carbide milling cutter with an additional chip breaker, dedicated to effective roughing of light alloys. These tool geometries can assist in the high-performance machining of magnesium alloys by efficiently splitting the chip and consequently reducing friction in the machining zone. This can reduce the cutting area temperature. The results of the research work were showed as exemplary "time" charts, box-plot charts and a summary table, which additionally included an error analysis of the measurement method. On the basis of the tests and measurements performed, it can be concluded that despite the observed chip fragmentation, the obtained temperatures can be defined as the so-called safe milling areas. During the machining tests, the risk of chip ignition during machining was not observed, also the characteristic melting points, which clearly indicates the safety of the milling process of these alloys. It has been observed that with the increase of vc and fz, there was no increase in the maximum temperature of the chip in the cutting area. This situation only occurs when increasing ap.

2

Investigation of the Friction Coefficient of Seersucker Woven Fabrics

Frącczak Łukasz, Matusiak Małgorzata, Zgórniak Piotr

Fibres & Textiles in Eastern Europe

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2019

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Vol. 27, no. 3 (135)

36--42

EN

At present, seersucker woven fabrics are increasingly used for the manufacturing of clothing. These fabrics are created in the weaving process as a result of the different tension of two sets of warp threads: basic and puckering. Seersucker woven fabrics applied in properly designed clothing have an ability to massage the body while wearing such clothing. In order to conduct a detailed analysis of the massaging process during the clothing usage, it is necessary to examine the phenomena occurring during the massaging. Friction is one of the most important phenomena influencing the massaging process. Due to the nature of seersucker woven fabrics, measurement of the friction coefficient is difficult. This paper presents the problems related to measurement of the coefficient of friction for an exemplary seersucker fabric. The work contains a description of the measurement method proposed and the consequences resulting from its application.

PL

Obecnie coraz więcej tkanin gofrowanych jest wykorzystywanych do produkcji odzieży. Tkaniny te powstają w procesie tkania w wyniku różnego napięcia dwóch zestawów nitek osnowowych. Tkaniny gofrowane, stosowane w odpowiednio zaprojektowanej odzieży, mają zdolność masażu ciała podczas użytkowania odzieży. Tarcie jest jednym z najważniejszych zjawisk wpływających na proces masażu. Ze względu na charakter tkanin gofrowanych, pomiar współczynnika tarcia jest trudny. W artykule przedstawiono problemy związane z pomiarem współczynnika tarcia dla przykładowej tkaniny gofrowanej. Praca zawiera opis proponowanej metody pomiaru oraz konsekwencje wynikające z jej zastosowania.

3

Parameterization of Seersucker Woven Fabrics Using Laser Techniques

Frącczak Łukasz, Domagała Rafał, Zgórniak Piotr, Matusiak Małgorzata

Autex Research Journal

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2019

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Vol. 19, no. 3

243--249

EN

Seersucker woven fabrics are increasingly used in the textile industry. Unfortunately, their popularity is limited due to the lack of standards and parameterization of their structure. Thus, the designer of the finished product (clothing, bedding, or decorative items) has problems with ordering a fabric with a specific structure and properties. In this context, it is necessary to parameterize them. This paper presents a method for measuring the surface geometry of seersucker woven fabrics using laser techniques. The surface geometry of the seersucker woven fabric was determined using adapted roughness parameters, such as Wz, Ra, and Rz, as well as by using a hypsometric map.