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2 2022

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Effect of Solid-To-Liquids and Na2SiO3-To-NaOH Ratio on Metakaolin Membrane Geopolymers

Ibrahim Masdiyana, Wan Ibrahim Wan Mastura, Al Bakri Abdullah Mohd Mustafa, Sauffi Ahmad Syauqi, Vizureanu Petrica

Archives of Metallurgy and Materials

2022

Vol. 67, iss. 2

695--702

Geopolymer is synthesized by polycondensation of SiO4 and AlO4 aluminosilicate complexes, tetrahedral frames linked with shared sialate oxygen. This paper studies the effect of the solids-to-fluids (S/L) and Na2SiO3/NaOH proportions on the preparing of metakaolin inorganic membrane geopolymer. By consolidating a mixture of metakaolin with sodium hydroxide, sodium silicate and foaming agent, the geopolymer membrane was made in required shape about 1 cm and cured at 80°C for 24 hours. After the curing process, the properties of the samples were tested on days 7. Sodium silicate (Na2SiO3) and sodium hydroxide (NaOH) solution were utilized as an alkaline activator with a NaOH fixation fixed at 10 M. The geopolymer inorganic membrane tests were set up with various S/L proportions (0.8, 1.0, 1.2 and 1.4) and Na2SiO3/NaOH proportions (0.5, 1.0, 1.5, 2.0 and 2.5). Aluminium (Al) powder as a foaming agent was used to create bubbles in porous structure and provide details on the development of membrane geopolymers. This metakaolin membrane, based on the geopolymer, was synthesized by a suspension that depends on the fast cementing mechanism of high-temperature slurries. Porous geopolymeric circles provided a homogeneous composition and quantitative distribution of pores. The water absorption, density, impact toughness testing and microstructure analyses were studied. However, considering the promising results, an adjustment in the mix design of the metakaolin inorganic membrane geopolymer mixtures could increase their mechanical properties without negatively affecting the mechanical properties and porosity, making these sustainable materials a suitable alternative to traditional porous cement concrete.

Assessment of Geopolymer Concrete for Underwater Concreting Properties

Zaidi Fakhryna Hannanee Ahmad, Ahmad Romisuhani, Al Bakri Abdullah Mohd Mustafa, Wan Ibrahim Wan Mastura, Aziz Ikmal Hakem, Junaidi Subaer, Luhar Salmabanu

Archives of Metallurgy and Materials

2022

Vol. 67, iss. 2

677--684

For ages, concrete has been used to construct underwater structures. Concrete laying underwater is a very complex procedure important to the success or failure of underwater projects. This paper elucidates the influence of alkali activator ratios on geopolymers for underwater concreting; focusing on the geopolymer concrete synthesized from fly ash and kaolin activated using sodium hydroxide and sodium silicate solutions. The geopolymer mixtures were designed to incorporate multiple alkali activator ratios to evaluate their effects on the resulting geopolymers’ properties. The fresh concrete was molded into 50 mm cubes in seawater using the tremie method and tested for its engineering properties at 7 and 28 days (curing). The control geopolymer and underwater geopolymers’ mechanical properties, such as compressive strength, water absorption density, and setting time were also determined. The differences between the control geopolymer and underwater geopolymer were determined using phase analysis and functional group analysis. The results show that the geopolymer samples were optimally strengthened at a 2.5 alkali activator ratio, and the mechanical properties of the control geopolymer exceeded that of the underwater geopolymer. However, the underwater geopolymer was determined to be suitable for use as underwater concreting material as it retains 70% strength of the control geopolymer.