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Content available remote Development of rolling mill for rectangular orthodontic wires production
EN
Purpose: In orthodontic treatments, wires of different metallic alloys are used for alignment, leveling, correction of the molar position, space closing, finish and retention. The purpose of the paper is the characteristics of austenitic stainless steel wires, with a square traverse section, which were produced using a rolling mill built for this purpose, are presented here. Design/methodology/approach: With respect to finish and retention, these wires are responsible for adequate positioning of the upper teeth on the lower teeth. Wires that are subjected to incisor torque require high resistance and stiffness. For this, wires of rectangular austenitic stainless steel are used due to high modulus of elasticity and good corrosion resistance in the oral environment. Because of the rectangular geometry, wire production requires process development suitable for industrial scale manufacture with geometric characteristics and mechanical properties better adapted to the use conditions. Findings: To obtain wires with such characteristics, a rolling mill was developed for the production of rectangular wires by a rolling process with the objective of reducing cost of the cold drawing process that is currently used which utilize complex and expensive wire-drawing dies. In addition to the rolling process itself, wire deformation, microhardness, tension and bend tests were also performed. Research limitations/implications: A rolling-mill was built that successfully produced dental wires within acceptable tolerances and physical/mechanical properties.These wires exhibited excellent hardness and tensile strength, although slightly less than analogous commercial wires. It is expected that this problem are corrected by using initial wires with a higher hardness, since this property is directly related with the tensile strength. Originality/value: In these tests, wire geometry, surface finish and mechanical properties were successfully adapted for use in orthodontic treatments.
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