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Using the Pulsed Eddy Current Techniques for Monitoring the Aircraft Structure Condition

Lysenko Iuliia, Kuts Yurii, Uchanin Valentyn, Protasov Anatoliy, Petryk Valentyn, Alexiev Alexander

Transactions on Aerospace Research

2023

Nr 1 (270)

22--31

It is known that during operation, the aircraft construction materials are exposed to significant mechanical loads and changes in temperature for a very short period of time. All this leads to various defects and damages in the aircraft assemblies and units that need to be inspected for the safe operation of the aircraft, their assemblies, and units. In some cases, the implementation of inspection or diagnostic is accompanied by the emergence of technical difficulties caused by the large size of the aircraft assemblies or units and limited access to their local places. Under such conditions, ensuring the possibility of diagnosis in hard-to-reach places of the object becomes especially important. The problem can be solved by applying wireless technologies. It allows spatial separation of the probes and the signal processing units, which simplifies the scanning of the surfaces of the large assemblies and units in hard-to-reach places. In this article, the description of the developed wireless system of eddy current inspection for aircraft structural materials is given. Experimental results of object scanning are given in the form of a distribution of the values of probe signal informative parameters (amplitude, frequency and decrement) along the object coordinates.

Eddy current techniques for detecting hidden subsurface defects in multilayer aircraft structures

Uchanin Valentyn

Transactions on Aerospace Research

2022

Nr 2 (267)

69--79

In-service non-destructive inspection (NDI) is a very important part of the aircraft maintenance program that minimizes aircraft breakdowns due to the fracture of critical components. The eddy current (EC) NDI method is one of the most applicable methods for this purpose, due to its high sensitivity to fatigue cracks and corrosion damage in the main structural materials. In this paper, selective double differential type EC probes characterized by the enhanced possibility of detecting subsurface cracks initiated by fatigue or stress corrosion phenomena are presented. For different applications, a family of double differential type EC probes was developed with different sizes (from 5 to 33 mm) and different spatial resolutions. These types of probes are characterized by different operational frequencies in a wide frequency range (from 0.2 kHz to 1.0 MHz), high penetration depth and unique sensitivity to subsurface defects of different types (like elongated fatigue cracks or local corrosive pitting), and a high level of specific noise suppression concerned with the scanning inspection procedures. The EC probes proposed were investigated as effective tools for characteristic aircraft applications concerned with subsurface defect detection in multilayer structures, such as the detection of cracks in the second layer of a riveted two-layer structure or cracks initiated on the side surface of a multilayer structure with the suppression of the reinforcing hoop influence; the detection of subsurface defects in arc welding with a rough surface; the detection of cracks through repair patches fabricated from aluminum alloy or carbon fiber reinforced plastic, etc. These techniques create remarkable possibilities for the well-timed detection of dangerous damage without disassembling the aircraft structure or removing protective coating.