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1 2024

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Residual Strength Analysis of a Composite Stiffened Panel After a Stiffener Debonding Using an Industrial Numerical Damage Model

Morlet Benoît, Congourdeau Fabrice, Sola Guy, Martini Dominique, Robin Alban, Jacques Vincent

Fatigue of Aircraft Structures

2024

Iss.16

45--56

The increasing demand for greener aviation technology has driven the adoption of advanced composite materials in aircraft structures, offering significant weight saving and fuel efficiency improvements. Wing structures made of torsion boxes composed of stiffened panels have shown over the decades the benefits provided by composite technology, which is able to adapt the material properties to the structural constraints to which the structure is subjected. A convenient manufacturing technology for stiffened panels consists of co-bonding stiffeners on pre-cured skin. On these structures, the certification authorities require the demonstration of the residual strength at limit load of the panel with a disbonded stiffener. This is typically a post-buckling problem where the complete failure of the panel is due to a secondary buckling mode or the failure of adjacent stiffeners due to the combination of compressive and tearing loads, the larger buckled panel bay generating pull out loads on the adjacent stiffeners. This demonstration is classically performed by tests on large stiffened panels. In a composite wing box where geometrical parameters and loading modes can vary significantly from one zone to another, the numerical simulation can bring significant benefits to reduce the number of tests. This article presents a numerical damage model able to predict the damage and disbond of a co-bonded stiffener and applicable to a large aircraft structural model that can be integrated into a post-buckling simulation. As a validation case, this model has been applied to a multi stiffened composite panel where a central stiffener has been disbonded. The simulation results gave accurate predictions for the buckling loads and modes as well as for the appearance of damages on stiffeners until the panel failure.