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EN
Laser cladding is commonly used to improve the wear and corrosion resistance of the substrate material. However, mechanical machining is necessary, because the surface irregularities and poor surface roughness after laser cladding. It is urgent to investigate the effect of machining on the corrosion resistance of the laser cladded layers, so as to avoid the reduction of corrosion resistance due to the use of inappropriate cutting parameters. In the present study, the influence of turning-induced surface roughness on the corrosion resistance from the viewpoint of corrosion potential was analyzed first. The corrosion potential is the result of the effect of roughness height parameters and functional parameters. Second, the effect of the machining and subsequent burnishing on the corrosion resistance was analyzed by comparing the corrosion behaviors of the turned and burnished surfaces. The polarization resistance is critically increased by subsequent burnishing. Third, the sensitivity of the machined surface on corrosion resistance was analyzed by EIS method. The strengthening mechanism of machining and subsequent burnishing on the corrosion resistance was determined. On the basis of this research, it is expected to be used to guide the selection of appropriate feed parameter in prior turning to improve the strengthening effect of subsequent burnishing, and then, to improve the surface integrity and corrosion resistance of the laser cladded layer.
EN
Corrosion resistance of machined surface and its correlation with surface roughness have been the important concerns for sustainability of the final products. However, the pitting corrosion of laser-cladded Fe–Cr–Ni layers by turning exhibits susceptibility to surface roughness characteristics. In present study, the generation mechanism of pitting susceptibility by turning and the effect of burnishing on decreasing the pitting susceptibility were explored. To this end, a theoretical model of the potential difference between roughness peaks and valleys was established with considering the functional parameters of the surface roughness. Then, the correlations between the potential difference and pitting characteristics including pitting depth, width and area were analyzed in order to reveal the generation mechanism of pitting susceptibility. The occurrence of pitting corrosion could be predicted by the local potential difference, which was higher at the location where pitting corrosion would occur while lower where pitting corrosion did not occur. Finally, the influence of each functional parameter of surface roughness on the potential difference was analyzed using the proposed model, with which the machining schematics were discussed. On the basis of this research, it was expected to improve the corrosion resistance of the claddings by turning and subsequent burnishing process chain.
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