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Effects and mechanism of Bayer red mud on co-reduction with a saprolitic laterite ore to prepare ferronickel

Wang Xiaoping, Sun Tichang, Wu Shichao, Hu Tianyang, Rong Lingkun

Physicochemical Problems of Mineral Processing

2020

Vol. 56, iss. 4

641--652

Co-reduction of a saprolitic laterite and waste Bayer red mud was investigated to prepare ferronickel powder. The synchronous reduction and comprehensive recovery of nickel and iron in the low-grade laterite ores and iron in the red mud were realized. At the red mud dosage of 50 wt%, ferronickel powder with nickel and iron grades of 5.58 wt% and 89.91 wt% was obtained. The corresponding nickel and total iron recoveries were 93.11 wt% and 90.23 wt%, respectively. The red mud enhanced the nickel recovery of the saprolitic laterite ore evidently, attributing to the formation of low-melting anorthite, omphacite, and diopside during co-reduction. This led that NiO in the saprolitic ore was released. Meanwhile, obvious melting phenomenon of the roasting system was appeared, enhancing the growth of the ferronickel particles.

Effects of the fixed carbon and ash in blast furnace dust on its co-reduction with seaside titanomagnetite

Wang Xiaoping, Hu Tianyang, Chen Chuanzhong, Sun Tichang

Physicochemical Problems of Mineral Processing

2019

Vol. 55, iss. 5

1323--1337

Previous research has found that the fixed carbon in blast furnace dust (BFD) could be used as the reductant of co-reduction roasting of the iron oxides in seaside titanomagnetite and BFD to replace coals. This research studied the influence mechanism of the fixed carbon and ash in BFD on coreduction.Results showed that both fixed carbon and ash in BFD promoted the reduction of iron, while ash had adverse effect on separation of titanium and iron. The main mechanism was as follows: The ash in BFD accelerated melting. In addition, the iron oxide in the ash of BFD could be reduced to metallic iron cores more easily in the initial stage, providing the site of inhomogeneous core and promoting the aggregation and growth of metallic iron. Furthermore, the fixed carbon mainly reacted with iron ore by solid-solid reaction, leading to a rapid reduction rate and a high utilization rate of fixed carbon.