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Simulation and optimization of a new energy vehicle power battery pack structure

Ruan Guanqiang, Yu Changqing, Hu Xing, Hua Jing

Journal of Theoretical and Applied Mechanics

2021

Vol. 59 nr 4

565--578

With the rapid growth in new energy vehicle industry, more and more new energy vehicle battery packs catch fire or even explode due to the internal short circuit. Comparing with traditional vehicles, the new energy vehicles industry should pay more attention to safety of power battery pack structures. The battery pack is an important barrier to protect the internal batteries. A battery pack structure model is imported into ANSYS for structural optimization under sharp acceleration, sharp turn and sharp deceleration turn conditions on the bumpy road. Based on the simulation, the battery pack structure is improved, and suitable materials are determined. Then the collision resistance of the optimized battery pack is verified, and the safety level is greatly improved. While ensuring the safety and reliability of the battery pack structure, it also reduces the weight to satisfy the lightweight design and complies with relevant technical standards.