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Properties and Morphology of Fly Ash Based Alkali Activated Material (AAM) Paste Under Steam Curing Condition

Razak Rafiza Abd, Izman Sharifah Nur Syamimi Syed, Abdullah Mohd Mustafa Al Bakri, Yahya Zarina, Abdullah Alida, Mohamed Rosnita

Archives of Metallurgy and Materials

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2023

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Vol. 68, iss. 2

785--789

EN

This paper details the properties, microstructures, and morphologies of the fly ash-based alkali-activated material (AAM), also known as geopolymers, under various steam curing temperatures. The steam curing temperature result in subsequent high strengths relative to average curing temperatures. However, detailed studies involving the use of steam curing for AAM remain scarce. The AAM paste was prepared by mixing fly ash with an alkali activator consisting of sodium silicate (Na2SiO3) and sodium hydroxide (NaOH). The sample was steam cured at 50°C, 60°C, 70°C, and 80°C, and the fresh paste was tested for its setting time. The sample also prepared for compressive strength, density, and water absorption testings. It was observed that the fastest time for the fly ash geopolymer to start hardening was at 80°C at only 10 minutes due to the elevated temperature quickening the hydration of the paste. The compressive strength of the AAM increased with increasing curing time from 3 days to 28 days. The AAM’s highest compressive strength was 61 MPa when the sample was steam cured at 50°C for 28 days. The density of AAM was determined to be ~2122 2187 kg/m3, while its water absorption was ~6.72-8.82%. The phase analyses showed the presence of quartz, srebrodolskite, fayalite, and hematite, which indirectly confirms Fe and Ca’s role in the hydration of AAM. The morphology of AAM steam-cured at 50°C showed small amounts of unreacted fly ash and a denser matrix, which resulted in high compressive strength.

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Influence of Salinity of Mixing Water Towards Physical and Mechanical Properties of High Strength Concrete

Razak Rafiza Abd, Yen Ng Khai, Abdullah Mohd Mustafa Al Bakri, Yahya Zarina, Mohamed Rosnita, Muthusamy Khairunisa, Jusoh Wan Amizah Wan, Nabiałek Marcin, Jeż Bartłomiej

Archives of Metallurgy and Materials

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2023

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Vol. 68, iss. 3

1041--1045

EN

Dramatic population and economic growth result in increasing demand for concrete infrastructure, which leads to an increment of freshwater demand and a reduction of freshwater resources. However, freshwater is a finite resource, which means that freshwater will be used up someday in the future when freshwater demand keeps increasing while freshwater resources are limited. Therefore, replacing freshwater with seawater in concrete blending seems potentially beneficial for maintaining the freshwater resources as well as advantageous alternatives to the construction work near the sea. There have been few experimental research on the effect of blending water salt content on the mechanical and physical characteristics of concrete, particularly high-strength concrete. Therefore, a research study on the influence of salt concentration of blending water on the physical and mechanical properties of high-strength concrete is necessary. This study covered the blending water salinity, which varied from 17.5 g/L to 52.5 g/L and was determined on the physical and mechanical properties, including workability, density, compressive strength, and flexural strength. The test results indicate that the use of sea salt in blending water had a slight negative influence on both the workability and the density of high strength concrete. It also indicates that the use of sea salt in blending water had a positive influence on both the compressive strength and the flexural strength of high-strength concrete in an earlystage.

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The Investigation of Ground Granulated Blast Furnace Slag Geopolymer at High Temperature by Using Electron Backscatter Diffraction Analysis

Aziz Ikmal Hakem, Al Bakri Abdullah Mohd Mustafa, Salleh Mohd Arif Anuar Mohd, Yoriya Sorachon, Razak Rafiza Abd, Mohamed Rosnita, Baltatu Madalina Simona

Archives of Metallurgy and Materials

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2022

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Vol. 67, iss. 1

227--231

EN

This paper elucidated the potential of electron backscatter diffraction analysis for ground granulated blast furnace slag geopolymers at 1000°C heating temperature. The specimen was prepared through the mechanical ground with sandpaper and diamond pad before polished with diamond suspension. By using advanced technique electron backscatter diffraction, the microstructure analysis and elemental distribution were mapped. The details on the crystalline minerals, including gehlenite, mayenite, tobermorite and calcite were easily traced. Moreover, the experimental Kikuchi diffraction patterns were utilized to generate a self-consistent reference for the electron backscatter diffraction pattern matching. From the electron backscatter diffraction, the locally varying crystal orientation in slag geopolymers sample of monoclinic crystal observed in hedenbergite, orthorhombic crystal in tobermorite and hexagonal crystal in calcite at 1000°C heating temperature.

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Setting Time and after Setting Properties of High Calcium Fly Ash Geopolymers with Different Concentration of Sodium Hydroxide

Mohamed Rosnita, Abd Razak Rafiza, Al Bakri Abdullah Mohd Mustafa, Sofri Liyana Ahmad, Aziz Ikmal Hakem, Shahedan Noor Fifinatasha

Archives of Metallurgy and Materials

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2022

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Vol. 67, iss. 2

563--567

EN

Setting time in geopolymers is known as the time taken for the transition phase of liquid to solid of the geopolymer system in which is represented in the initial setting and final setting. Setting time is significant specifically for application in the construction field. This study intends to determine the setting time of high calcium fly ash geopolymers and the properties of the geopolymers after setting (1-day age). This includes the determination of heat evolved throughout geopolymerization using Differential Scanning Calorimeter. After setting properties determination includes compressive strength and morphology analysis at 1-day age. High calcium fly ash was used as geopolymer precursor. Meanwhile, for mixing design, the alkali activator was a mixture of sodium silicate and sodium hydroxide (concentration varied from 6M-14M) with a ratio of 2.5 and a solid-to-liquid ratio of 2.5. From this study, it was found that high calcium fly ash geopolymer with 12M of NaOH has a reasonable setting time which is suitable for on-site application as well as an optimal heat evolved (-212 J/g) which leads to the highest compressive strength at 1-day age and no formation of microcracks observed on the morphology. Beyond 12M, too much heat evolved in the geopolymer system can cause micro-cracks formation thus lowering the compressive strength at 1-day age.