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Influence of mechanical alloying process on structural, mechanical and tribological behaviours of CNT reinforced aluminium composites – a statistical analysis

Manikandan P., Elayaperumal A., Franklin Issac R.

Bulletin of the Polish Academy of Sciences. Technical Sciences

2021

Vol. 69, nr 2

art. no. e136745

The mechanical and tribological properties of the Al/CNT composites could be controlled and improved by the method of its fabrication process. This research article deals with the optimization of mechanical and tribological properties of Al/CNT composites, which are fabricated using the mechanical alloying process with the different weight percentage of multi-walled CNT reinforcement. The phase change and the presence of CNT are identified using the X-Ray Diffraction (XRD) analysis. The influence of mechanical alloying process and the multi-walled CNT reinforcement on the mechanical, and tribological behaviours of the Al/CNT composites are studied. The optimal mechanical alloying process parameters and the weight percentage of multi-walled CNT reinforcement for the Al/CNT composite are identified using the Response Surface Methodology (RSM), which exhibits the better hardness, compressive strength, wear rate and Coefficient of Friction (CoF). The Al/CNT composite with 1.1 wt.% of CNT has achieved the optimal responses at the milling speed 301 rpm and milling time 492 minutes with the ball to powder weight ratio 9.7:1, which is 98% equal to the experimental result. This research also reveals that the adhesive wear is the dominant wear mechanism for the Al/CNT composite against EN31 stainless steel but the optimal Al/CNT composite with 1.1 wt.% of multi-walled CNT has experienced a mild abrasive wear.

Influence of cooling on the performance of the drilling process of glass fibre reinforced epoxy composites

Ramesh B., Elayaperumal A., Satishkumar S., Kumar A., Jayakumar T., Dinakaran D.

Archives of Civil and Mechanical Engineering

2016

Vol. 16, no. 1

135--146

Non-laminated composites find application in construction of bridges, ballistic applications, etc. However, literature on the drilling of non-laminated composite materials and literature on the drilling of thick composite materials under different cooling methods (dry, external and internal) is scarce. Hence the present study is aimed to investigate the influence of different cooling methods on quality characteristics (drill temperature and damage factor) while drilling glass fibre reinforced epoxy (GFRE) non-laminated 20 mm thick pultruded composite rods having 80% fibre weight fraction and 0° fibre orientations with respect to the drill. The drilling experiments using TiN/TiAlN coated tungsten carbide twist drills of diameter 10 mm were conducted using response surface methodology (RSM). The experimental values obtained for quality characteristics are empirically related to process parameters by developing a response surface model using Design-Expert software. The effects of process parameters on quality characteristics were analysed by using response surface graphs. The process parameters (feed, spindle speed and coolant pressure) are also optimized within the selected range. The optimal parameter levels are confirmed by validation test. From this investigation, it is evident that the internal cooling method is significant for obtaining high hole quality.