Wyniki wyszukiwania - BazTech

Ograniczanie wyników

2 Journal of Machine Engineering

Znaleziono wyników: 2

Liczba wyników na stronie

Wyniki wyszukiwania

Sortuj według:

Ogranicz wyniki do:

Model-based, experimental thermoelastic analysis of a large scale turbine housing

Emonts Dominik, Sanders Mark P., Montavon Benjamin, Schmitt Robert H.

Journal of Machine Engineering

2022

Vol. 22, No. 1

84--95

Temporally and spatially unstable thermal conditions lead to inhomogeneous thermoelastic changes in the workpiece geometry. Consequently, non-negligible geometric deviations are evident, especially when measuring large workpieces with narrow tolerances, which often take place in non-climatized production environments and thus make thermal monitoring indispensable. Accurate determination of the thermoelastic behaviour for complex and large geometries is a challenging task with computationally effortful or less accurate existing solutions. Thus, the development of innovative measurement and modelling approaches is subject of current research, whereat physical validation is a prerequisite. Therefore, the authors developed a method, enabling the emulation of typical process heat cycles on a turbine housing in combination with a geometric measurement system. The idea is to provide reproducible and reversible thermal conditions on a representative large workpiece and to investigate the resulting geometric deformation in an economically viable way. Throughout this study, an analogy test rig is presented, integrating different temperature sensors, two geometric measurement systems and thermal deformation models into one demonstrator. The demonstrator's first applications show insightful results, revealing accordance, but also unexpected deviations between the predicted and measured quantities. Moreover, it provides great potential for validation of more complex modelling approaches and innovative thermal condition monitoring systems for large precision workpieces.

A review on enabling technologies for resilient and traceable on-machine measurements

Dahlem Philipp, Emonts Dominik, Sanders Mark P., Schmitt Robert H.

Journal of Machine Engineering

2020

Vol. 20, No. 2

5--17

On-Machine Measurements are a key factor for shorter closed quality control loops in industrial manufacturing. Especially for the production of large components, they promote the first-time-right approach, which is highly desirable, due to small quantities and steep value chains. In contrast to measurement rooms for CMMs, the production environment conditions are unregulated and impact multiple factors along the on-machine measurement metrological chain. As presented as a keynote speech at the XXXI CIRP Sponsored Conference on Supervising and Diagnostics of Machining Systems “MANUFACTURING ACTIVE IMPROVEMEN” by Professor Dr. Robert H. Schmitt, this article reviews current research and ideas regarding on-machine measurements. The authors collect necessary process data with the help of new technologies in the course of digitalization and thus propose a holistic model for systematic error compensation and measurement uncertainty prediction. For assessing the machine’s volumetric accuracy under thermal loads, the authors develop a novel modelling approach, which determines transient geometric errors by abstracting structural parts as spline curve with typical deformation modes. To address the workpiece’s influence on the measurement process, a data-driven framework, fusing real-time sensor-data with the virtual component, is used to model and predict transient thermo-mechanical workpiece states. For dissemination, the authors continue working on ISO standardization and, as subjects of future research, explore new paths in terms of data-driven modelling approaches, using physical abstractions coupled with machine learning and live process data.