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2 Archives of Civil and Mechanical Engineering

2 2012

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The potential of plasma deposition techniques in the application field of forging processes

Yilkiran T., Behrens B. A., Paschke H., Weber M., Brand H.

Archives of Civil and Mechanical Engineering

2012

Vol. 12, no. 3

284--291

High mechanical, chemical and thermal cyclic loads characterize the load regime of hot forging applications. Additionally these loads are acting simultaneously which leads to a failure of the form giving tool components after a short tool life. Accounting for about 70% of all causes, wear is the main reason for production downtimes. Other failure factors are thermal and mechanical cracks as well as plastic deformation as a result of the loss of hardness due to the high thermal charge. The caused production downtimes can be reduced by surface modifications of the tools. Different results of recent research works prove the high potential of newly developed PVD and PECVD coating systems regarding the reduction of die wear. CrVN coating systems developed by PVD coating equipment and boron containing multilayered PECVD coating systems were applied to forging dies. Basic investigations of the occurring wear mechanisms show the qualification of the coating systems which have to be adapted to the decisive process related loads and damages.

Optimized plasma nitriding processes for efficient wear reduction of forging dies

Paschke H., Weber M., Braeuer G., Yilkiran T., Behrens B. A., Brand H.

Archives of Civil and Mechanical Engineering

2012

Vol. 12, no. 4

407--412

Plasma nitriding treatments are approved to reduce wear occurring in the field of hot forging applications. But there are demands for a further optimization of the processes in order to achieve adapted properties for differently loaded forging tools. This work presents the influence of main process parameters on the wear behavior of dies. The focused steel material of this work is DIN-X38CrMoV5-1 (1.2343), a standard hot forming tool steel. The influence of nitriding parameters like temperature, nitrogen flow and time on the nitriding depth, hardness and crack sensitivity has been investigated. Comparative application tests show the influence of different surface treatments on the wear behavior and lifetime of forging tools in an industrial environment.