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EN
The objective of the research, presented in this paper, was to demonstrate the superiority of the hard facing as the revitalization technology of various damaged machine parts. The analysis of the two different revitalization methods of the damaged machine parts is presented – the replacement of the damaged part by the new – spare part and reparation by hard facing. The comparison is done on the example of hard facing and replacing of damaged loader's teeth. The paper presents a method for calculating costs of the two revitalization technologies based on their profitability and their comparison. That method could be applied for similar calculations for any machine part, with smallest or no adjustments. The paper presents a verification of advantage of applying the hard facing as the machine parts reparatory technology with respect to the other revitalization technology. The savings realized by application of hard facing reparation of the loader's teeth reach 73.5 % for one set of teeth and 82.40per annum of the costs for purchasing the new spare parts. The analysis was conducted under an assumption that organization of the maintenance function is at the exceptionally high level so that the purchasing of the new part/repairing of the damaged one is always done in time. This idealized approach was adopted since in that way one obtains the least economic effects of the reparatory technology application with respect to replacing the part with the spare one. In any other case the economic effects would be significantly higher, namely even more positive in favor of the hard facing revitalization technology.
EN
The forging dies are in exploitation exposed to elevated temperatures and variable impact loads, both compressive and shear. Steels for manufacturing of these tools must endure those loads while maintaining mechanical properties and being resistant to wear and thermal fatigue. For those reasons, the alloyed steels are used for making the forging dies, though they have less weldability, because alloying increases proneness to hardening. Any reparatory hard facing (HF) of the damaged dies would require the specially adjusted technology to the particular piece. In this paper reparatory hard facing of dies used for forging pieces in the automobile industry is considered. Prior to reparatory hard facing of the real tools, numerous experimental hard facings on models were performed. All the model hard facings were done on the same steels which were used for production of the real forging dies. To define the optimal hard facing technology one needs to derive the optimal combination of the adequate heat treatment(s), to select the proper filler metals and the welding procedure. The established optimal HF technology was applied to real forging dies whose service life was further monitored in conditions of exploitation.
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