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Modification of the Process of Obtaining Pectin by the Methods of Membrane Technology

Davitadze Nazi

Journal of Ecological Engineering

2023

Vol. 24, nr 11

117--126

The proposed approach to the processing of plant materials using membrane methods is new in the field of developing new methods for isolating pectin substances and obtaining not only pectin itself, but also new low-cost high-quality pectin-containing products. The studies were carried out on pressings obtained after squeezing juice from citrus fruits (Georgia): lemon (“Meer”), Washington-Navel orange variety, “Unshiu” mandarin and the largest citrus pomelo fruit (China). From the fruits harvested in April-December, the juice was squeezed out and from the remaining mass, which was crushed, by adding HCl (1:10) pectin isolates were obtained, which were concentrated by ultrafiltration. Soluble pectin was precipitated from the concentrated extract with ethyl alcohol, i.e. converted to an insoluble form. The resulting precipitate was thoroughly washed with alcohol and then dried at T = 55°C. The concentration of isolates was carried out by tangential filtration in dynamic mode on a UPL-06 unit, an AR-0.2 ultrafiltration separating apparatus was used as a membrane, which was located vertically in the unit and was a ready-made module with a filtration area of 2 m2; obtained on the basis of polyamide and phenylone – C 2-B hollow fibers VPU-15PA with a pore size of 500 A. Ultrafiltration was carried out in circulation mode to the maximum possible concentration of the extract. The dependence of the productivity of the process of purification-concentration of pectin extracts from citrus fruit waste without their morphological division, pressure, duration and filtration mode, type and term of fruit harvesting was studied. The work performed has shown that the use of semi-permeable membranes for concentrating pectin extracts allows: to a large extent to remove carbohydrates from the extract, to achieve partial discoloration of the pectin extract; ensure 100% retention of pectin substances by membranes; to achieve a high degree of concentration of the extract and made it possible to obtain a pectin preparation with a purity of 95%. The proposed technology using membrane technology makes it possible to obtain pectin with a purity of 95% or more by purifying it from ballast impurities at the stage of extract concentration.

Development of Technology for the Extraction of Natural Pectin from Juice Production Waste

Davitadze Nazi, Bejanidze Irina, Tsintsadze Maya

Ecological Engineering & Environmental Technology

2023

Vol. 24, iss. 5

117--130

In the article, the questions of pectin extraction from citrus fruits are discussed. The research was carried out on the extracts obtained after squeezing the juice from citrus fruits: lemon (Georgian and Meer), Washington-Navel orange (Georgia and Turkey), Unshiu mandarin and the largest citrus fruit pomelo (China). Fruits collected in April-December were morphologically divided into flavedo, albedo, and tissue of fruit lobes, from which pectin isolates were obtained. The dependence of the production of isolates on the ratio of components of the hydromodule (acid: water), the type of acid (HCl, HNO3, H2SO4, H2C2O4 and C6 H8 O7), the duration of the process (1, 2, 3, 4, 5 and 24 hours) and the extraction temperature (20°) was investigated., 60°, 80°С), the type and time of fruit ripening, as well as the type of precipitation reagent pectin (AlCl3, CaCl2, 95% C2H5OH, isopropanol) and its concentration, duration of extraction (2h, 8h, 12h, 24h) and temperature (20, 40, 60, 70, 80°С). A technological scheme for obtaining pectin extracts was developed. Established: extraction of pectin depends on the type and time of fruit collection, temperature and duration of extraction, type of extractant; the ratio of water and acid in the hydromodule (Н2О : acid) should be 1:10; isolate should be extracted with HCl, H2SO4 or lemon acid; рН of the hydromodule of the isolate should be 1.8–2.0; Extraction of pectin should be carried out with 95% C2H5OH, during 24 hours, with a module of 1:3 at room temperature. Identification of pectin isolates and obtained samples was carried out by the method of high-efficiency liquid chromatography. Obtained: practically all samples contain pectin and galacturonic acid and do not contain polygalacturonic acid, which indicates the complete extraction of pectin.