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Application of software tool for manual assembly task analysis

Mareš Albert

Hutnik, Wiadomości Hutnicze

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2023

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Vol. 90, nr 3

11-15

EN

Manual assembly still play important role in production many products. In such kind of assembly worker has main role and because of this it is very important to take care about ergonomics of assembly workstation. To achieve good ergonomics of assembly workstation, various software tools can be used to simulate and analyse workplaces with respect to worker load. Paper describes using of software tool to analyse manual assembly workstation from point of view of ergonomics.

PL

Montaż ręczny nadal odgrywa ważną rolę w produkcji wielu produktów. W tego rodzaju montażu główną rolę odgrywa pracownik, dlatego bardzo ważne jest dbanie o ergonomię stanowiska montażowego. Aby osiągnąć dobrą ergonomię stanowiska montażowego, można zastosować różne narzędzia programowe do symulacji i analizy stanowisk pracy pod kątem obciążenia pracowników. W artykule opisano wykorzystanie narzędzia programowego do analizy stanowiska montażu ręcznego pod kątem ergonomii.

2

Proposal of the Assembly Line Structure Modification

Daneshjo Naqib, Mareš Albert, Malega Peter, Župčan Viktor

Advances in Science and Technology. Research Journal

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2023

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Vol. 17, no 3

88--100

EN

This paper describes the application of computer simulation for the purpose of analysis of an assembly line and the subsequent proposal of changes to increase productivity. Tecnomatix Plant Simulation software was used for modeling, simulations, and analyses. Based on simulations and analyses of the original state, the bottlenecks of the line were identified, and improvement measures were proposed. The simulation model was adjusted, and the new state of the line was simulated. Based on the new simulation, it was proven that the proposed improvement would help in increasing the productivity of the assembly line. Computer simulation, in addition to verifying the production process itself, enables the optimal setting of the assembly line without interfering with the production itself.

3

Solving the Spatial Relationships in Manufacturing Systems

Daneshjo Naqib, Mareš Albert, Dudáš-Pajerká Erika

Advances in Science and Technology. Research Journal

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2020

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Vol. 14, no 2

120--130

EN

Markets are already dynamic, and will continue to be so in the future. The pressure of customers / users for substantial product and service customization increases. Therefore, their demands must be met in a highly flexible, responsive and adaptable manner. The structural changes in company manufacturing systems need to be quickly adapted to the changing requirements and responded to in real-time. Production must not only be highly flexible with high-quality services, but it must be ready for work in integrated network structures. A logical response to these demands is the further development of industrial production ready for the changes presented in the forecasts of the fourth industrial revolution. In essence, it is a project of digitalization and sophistication of the industry. The new designs of highly integrated manufacturing systems and their clusters will ensure communication between the people and the means of production, as well as the production systems and other physical objects.

4

Designing and Upgrading the Assembly Process and Verifying the Performance of the Pick to Light System Program

Daneshjo Naqib, Mareš Albert, Dudaš Pajerská Erika, Hajduová Zuzana

Advances in Science and Technology. Research Journal

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2018

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Vol. 12, no 4

126--135

EN

The aim of the work is to change the current program in the programmable logic controller (PLC) to be as close as possible to the real-world Pick to Light system in the automotive industry for installing individual car components. The change consists in completing the navigation and tutorial mode while preserving the original function of the program, which is to measure the time of each step in assembly of the components and the reading of the pieces from the trays. A simple virtual laboratory model was created which enables to test the program even if the access to the PLC and HMI panel is not possible. The partial goal was to modify the visualization of the program in the operator touch panel Human – Machine Interface (HMI). Another partial goal was to implement a new PLC program. In order to better understand the created program, the flowcharts were created and described for the main parts of the program.