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Microstructure and Mechanical Properties of Stainless Steel/Aluminum Multilayer Composites by One-Step Explosive Welding

Hu Xiaoyan, Liu Yingbin, Yang Li, Huang Xiaochen

Archives of Metallurgy and Materials

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2023

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Vol. 68, iss. 3

939--946

EN

The stainless steel/aluminum multilayer composites were prepared by one-step explosive welding using ammonium nitrate explosive with two different thicknesses. The microstructure and mechanical properties of the multilayer composites were examined. There is a thin metallurgical melting zone at each bonding interface, consisting mostly of iron and aluminum elements. However, the micro-crack appears in the second metallurgical bonding zone obtained using the explosive of 24 mm thickness. The microhardness values at the four bonding interfaces are higher than those of bulk 1060 aluminum and 304 stainless steel. The yield strength of the multilayer composites obtained in the two cases is higher than that of the original 304 stainless steel while the tensile strength is between those of the original 1060 aluminum and 304 stainless steel. Meanwhile, the tensile strength and yield strength of multilayer composites obtained by explosive welding with explosive of 20 mm thickness are relatively higher.

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Microstructure and Mechanical Properties of Stainless Steel/Aluminum Multilayer Composites by One-Step Explosive Welding

Hu Xiaoyan, Liu Yingbing, Yang Li, Huang Xiaochen

Archives of Metallurgy and Materials

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2023

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Vol. 68, iss. 3

1211--1217

EN

The stainless steel/aluminum multilayer composites were prepared by one-step explosive welding using ammonium nitrate explosive with two different thicknesses. The microstructure and mechanical properties of the multilayer composites were examined. There is a thin metallurgical melting zone at each bonding interface, consisting mostly of iron and aluminum elements. However, the micro-crack appears in the second metallurgical bonding zone obtained using the explosive of 24 mm thickness. The micro-hardness values at the four bonding interfaces are higher than those of bulk 1060 aluminum and 304 stainless steel. The yield strength of the multilayer composites obtained in the two cases is higher than that of the original 304 stainless steel while the tensile strength is between those of the original 1060 aluminum and 304 stainless steel. Meanwhile, the tensile strength and yield strength of multilayer composites obtained by explosive welding with explosive of 20 mm thickness are relatively higher.

3

Comparative Study of the Penetration Characteristics of Ni-Al and Pure Cu Shaped Charge Liners

Liu Yingbin, Zhang Chaoxia, Hu Xiaoyan, Yang Li, Sun Miao, Zhang Zeng, Yuan Lei

Central European Journal of Energetic Materials

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2021

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Vol. 18, no. 2

199--222

EN

In order to investigate the correlation between the reactivity of Ni-Al and micro-structural differences in the crater walls, penetration experiments were performed with Ni-Al and pure Cu shaped charge liners (SCLs). The experimental results showed that the average penetration depth of Cu jets is 2.3 times that of Ni-Al jets, but the crater entrance diameter of Ni-Al jets is larger by 26.6%. The microstructure of the recovered targets was characterized using optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, and a Vickers micro-hardness system. The Ni-Al “white” band was thicker than that of Cu because it releases a lot of heat. The micro-hardness test showed that the “white” band had a relatively high hardness, and the “white” band hardness in the tail was more significant than that in the head. However, the micro-structural evolution of the crater walls is related to the reactivity of Ni-Al, but is also related to other factors. Combined with the macro penetration results and the evolution of the micro-structure of the crater walls, the “white” band can absorb impact energy more strongly and weaken the jet breaking ability or armour protection ability.These results can provide more valuable reference for designing shaped charge warheads and protection structures.