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The effects of arc voltage and shielding gas type on the microstructure of wire arc additively manufactured 2209 duplex stainless steel

Kemény Dávid Miklós, Sándor Bence, Varbai Balázs, Katula Levente Tamás

Advances in Materials Science

2023

Vol. 23, nr 4(78)

62--82

Duplex stainless steels (DSSs) are widely used due to their corrosion resistance. Austenite and ferrite determine the excellent properties. Ferrite provides strength and good corrosion resistance, while austenite provides toughness and weldability. During our research,samples were producedwith ER 2209 duplex steel wire using wirearc additive manufacturing (WAAM). Two different 17V and 19V arc voltages were used during the production. Two shielding gases were used for each voltage: M12-ArC-2.5 and M12-ArHeC-20/2. The research aimed to determine the ferrite ratio as a function of the welding parameters. The ferrite(or austenite)content must be between 30% and 70% for duplex stainless steel welds, according to the ISO 17781 standard.Based on our research, it can be stated that the austenite ratio increases as the voltage increases, thus failing to fulfill the standard's requirements. The helium content reduced the ferrite ratio even when the 17V voltage was used due to the gas's higher ionizationpotential. During the metallographicexamination, our welded samples met the standardrequirements for the austenite content for17V arc voltage and M12-ArC-2.5 shielding gas. The ferrite content in the entire sample cross-sectionfell between 30-42% duringferitscopeand image analysis measurements. These welding parameters can be recommended for industrial applications.