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Pomiar zużycia energii w trakcie cyklu wiercenia termicznego

Błaszczak Paweł, Stryczek Roman

Pomiary Automatyka Robotyka

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2023

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R. 27, nr 1

93--98

PL

Praca przedstawia zagadnienie dotyczące pomiaru i analizy zużycia energii w trakcie cyklu wiercenia termicznego. Przedstawiono oparte na tokarce CNC stanowisko badawcze, którego elementem wyposażenia był eksperymentalny układ poboru energii oparty o licznik energii elektrycznej oraz siłomierz. Zastosowane urządzenia pomiarowe pozwalały na rejestrację obciążenia sieci energetycznej, obciążenia napędów obrabiarki, siłę osiową, moment hamujący wiertło, aktualne obroty wrzeciona obrabiarki, pozycję wiertła względem obrabianego materiału i wartości rejestrów parametrów pomocniczych w strategii adaptacyjnego sterowania posuwem. Rozważano dwa przypadki cyklu wiercenia: wykonanie pojedynczego otworu oraz wykonanie szeregu otworów w jednym cyklu. Testowano pięć strategii sterowania posuwem w trakcie cyklu wiercenia, w tym adaptacyjne sterowanie posuwem i rekurencyjną metodę optymalizacji posuwu. Dla porównania wykonano także otwory tradycyjnymi wiertłami krętymi HSS. Na podstawie uzyskanych rezultatów badań można stwierdzić, że metoda wiercenia ciernego może być zaliczona do energooszczędnych metod wykonywania otworów w elementach cienkościennych.

EN

The work presents the issue of measuring and analyzing energy consumption during a thermal drilling cycle. A research stand based on a CNC lathe was presented, the equipment of which was an experimental energy consumption system based on an electricity meter and a force gauge. The measuring devices used allowed for recording the load on the power grid, the load on the machine tool drives, the axial force, the drill braking torque, the current rotation of the machine tool spindle, the position of the drill in relation to the workpiece and the values of auxiliary parameter registers in the strategy of adaptive feed control. Two cases of a drilling cycle were considered: making a single hole and making a series of holes in one cycle. Five feed control strategies were tested during the drilling cycle, including adaptive feed control and a recursive feed optimization method. For comparison, holes were also made with traditional HSS twist drills. Based on the obtained test results, it can be concluded that the friction drilling method can be included in the energy-saving methods of making holes in thin-walled elements.

2

Characteristics of tools used in the friction drilling method

Szwałek K., Nadolny K.

Journal of Mechanical and Energy Engineering

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2018

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Vol. 2, No 2

109--114

EN

Friction drilling as a non-chip drilling method requires a special formed tool. This tool can be combined with conventional drilling machines as well as milling machines, also CNC ones. The choice depends only on the factors related to production volumes. Tool must have high durability properties to reach proper efficiency level. This means the number of boreholes that can be formed while maintaining the shape and structure of the surface within the dimensions tolerances limits. High temperature in the process also causes high durability properties. These article presents a review of possible solutions on tools mounting devices and tools functionality used in friction drilling process.

3

Thermal drilling as a progressive technology of creating of bushings

Sobotova L., Spisak E.

Zeszyty Naukowe Politechniki Rzeszowskiej. Mechanika

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2010

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z. 81 [277]

73-78

EN

The contribution deals with joining of materials and creating of bushings from aluminium materials, with using of new joining technology by thermal drilling, it means by Flowdrill method. This method is using at joining of materials such as sheets, pipes, hollow profile, where the thickness of material does not allow to make the drilling with enough number of threads. Also we can compare this thermal drilling technology with production of smooth cylindrical and conical bushings by forming technologies as hole burnishing. This paper was made with cooperation with firm Commerc Service spol.s.r.o., Presov.