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Wettability of the System of Cast Iron and Magnesia Ceramics with Graphite

Hosadyna-Kondracka Małgorzata, Nowak Rafał, Turalska Patrycja, Bruzda Grzegorz, Boroń Łukasz, Wawrylak Marek

Archives of Foundry Engineering

2022

Vol. 22, iss. 3

25--33

In this paper examinations of high-temperature wetting tests of 3 systems of liquid alloy – cast iron in contact with ceramic materials: magnesia ceramics in combination with natural graphite were presented. After wettability testing, the microscopic observations of the morphology of the sample surface and the cross-section microstructure with the chemical composition in micro-areas were examined. One of the objective of this work was also to verify whether the graphite content would affect the wettability of the magnesia ceramics. The study of high-temperature wetting kinetics of the liquid alloy in contact with the ceramic material, by the "sessile drop" method with capillary purification (CP) procedure was conducted. Under the test conditions, at a temperature of 1450°C and time 15 minutes, all 3 experimental systems showed a non-wetting behaviour. The average contact angle for the system with cast iron drop on magnesia ceramics was 140°, on magnesia ceramics with 10 parts per weight of graphite was 137° and on magnesia ceramics with 30 parts per weight of graphite - 139°. Microscopic observations revealed that in the case of the sample consisting of the cast iron drop on the substrate with magnesia ceramics, the formation of fine separations was not observed, unlike the systems with the substrate with magnesia ceramics and the addition of natural graphite. Numerous, fine droplets accumulate on the graphite flakes and consist mainly of Si as well as Fe and O. On the other hand, the rough MgO grains have a gray, matt surface, without fine separations. The conducted observations indicate the mechanical nature of the bonding - liquid metal penetrates into the pores of the rough ceramics of the substrate. However, in the case of systems of cast iron drop with magnesia ceramics and addition of graphite, probably the adhesive connection and the physical attraction of elements derived from cast iron drop with the flake graphite appeared as well.

The role of mechanical, chemical and physical bonds in metal-ceramic bond strength

Czepułkowska W., Wołowiec-Korecka E., Klimek L.

Archives of Materials Science and Engineering

2018

Vol. 92, nr 1

5--14

Purpose: A review regarding the mechanisms of metal-ceramic join is presented. Design/methodology/approach: The impact of the air-abrasion parameters on the mechanical bond strength of the ceramic crowns was discussed. The presence of opaque on the chemical bond was analysed. Research of the influence of the difference in the coefficient of thermal expansion values on the metal-ceramic bond was included. The methods of testing the bond strength were analysed. Findings: The metal substructure-dental ceramic bond strength is affected by all types of bond. In bond strength, 3-point bending test and shear test are mainly used. Created samples simulate the ceramic crowns veneered on one side. The role of physical bond on ceramic crowns veneered around metal substructure is unknown. Research limitations/implications: The prosthetic restorations with the ceramic surrounding whole the metal substructure are commonly used. The impact of shrinkage in the cylindrical deposition of the ceramic on metal substructure should be analysed. Practical implications: Numerical analysis and FEM simulation can be helpful in the analysis of the physical bond between the metal substructure and the dental ceramic around it. Originality/value: The impact of the type of the bond to metal-ceramic bond strength is presented, taking into account the cognitive gap in the influence of the coefficient of thermal expansion on the cylindrical placement of ceramic on the substructure.