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Content available remote Torsional fatigue behaviour and damage mechanisms in the very high cycle regime
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Purpose: of this paper: Many engineering components operate under combined torsion and axial cyclic loading conditions, which can result in fatigue fracture after a very long life regime of fatigue. This fatigue regime were carried out beyond 109 loading cycles called very high cycle fatigue (VHCF) to understand the fatigue properties and damage mechanisms of materials. Design/methodology/approach: Torsional fatigue tests were conducted using a 20 kHz frequency ultrasonic fatigue testing device. The results obtained were compared to those of the conventional torsional fatigue test machine operated at 35 Hz to observe any discrepancy in results due to frequency effects between two experiments. Findings: All the fatigue tests were done up to 1010 cycles at room temperature. Damage mechanisms in torsional fatigues such as crack initiation and propagation in different modes were studied by imaging the samples in a Scanning Electron Microscope (SEM). The results of the two kinds of material show that the stress vs. number of cycle curves (S-N curves) display a considerable decrease in fatigue strength beyond 107 cycles. Research limitations/implications: Each test, the strain of specimen in the gage length must be calibrated with a strain gage bonded to the gage section. This is a critical point of this study. The results are very sensitive to the calibration system. Control of the displacement and the output of the power supply are made continuously by computer and recorded the magnitude of the strain in the specimen.
EN
Purpose: In the current research, fatigue tests of cast iron (GS51) have been conducted using the ultrasonic fatigue system and monitored by an advanced infrared imaging system in real time. Fatigue damage processes has been observed and analyzed. Furthermore, heat condition effect has been to analyze. Design/methodology/approach: Fatigue behaviour in the very high cycle regime of 1010 cycles were investigated with a cast iron (GS51) under ultrasonic fatigue test system in ambient air at room temperaturę with a stress ratio R=-1. The influence of frequency was examined by comparing similar data generated on conventional servo hydraulic test systems. An infrared camera was also used to record specimen temperatures at various load levels caused by internal damping due to cycling at a very high frequency. Findings: The S-N curves obtained show that fatigue failure occurred beyond 10 9 cycles, fatigue limit does not exist for the cast iron and there is no evidence of frequency effect on the test results. A detailed study on fatigue specimens subjected to ultrasonic frequency shows that the temperature evolution of the cast iron specimen is very evident, the temperature increased just at the beginning of the test, the temperature increased depending on the maximum stress amplitude. Research limitations/implications: Ultrasonic fatigue test methodology had been applied extensively in exploring fatigue lives at very high cycle regime. However, it is a predominant problem that the thermal Energy dissipation results in increasing of temperature of specimen at very high frequency fatigue experiment. In order to investigate the heat dissipation of ultrasonic fatigue specimen and understand the influence of temperaturę evolution on the fatigue properties, it is necessary to obtain the temperature response of vibratory specimen. Originality/value: Early stage of damage of the cast iron which lead to crack initiation and micro crack growth are characterized by local microstructure temperature evolution, so as to understand the relationship between heat dissipation and fatigue state of material.
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