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The effect of selected conditions in a thermoforming process on wall thickness variations

Sasimowski E.

Advances in Science and Technology. Research Journal

2017

Vol. 11, no 4

41--48

The paper reports the results of a study on the effect of selected conditions in a thermoforming process for thin polystyrene sheet by vacuum assisted drape forming on the wall thickness non-uniformity of finished parts. The investigation was performed using Statistica’s DOE module for three variables: temperatures in the external and internal zones of the heater as well as heating time of the plastic sheet. The results demonstrate that the wall thickness in the finished parts at the measuring points is primarily affected by the heating time and the temperature in the internal zone of the heater, while the temperature in the external zone only affects some regions of the finished part. The results demonstrate that a short heating time, and hence, a lower temperature of the plastic sheet lead to a more uniform deformation of both the bottom and the side walls of the finished part, and as a consequence, to smaller variations in the wall thickness. Shortening the heating time is, however, limited by the necessity of accurate reproduction of the shape of the finished part.

A pressure-bubble vacuum forming process for polystyrene sheet

Sasimowski E.

Advances in Science and Technology. Research Journal

2017

Vol. 11, no 2

180--186

The paper reports the results of a study on the effect of selected conditions of a pressure-bubble vacuum forming for polystyrene sheet on the non-uniformity of wall thickness of finished parts. The investigation was performed using DOE methods. Variables for the tests included temperatures in the external and internal zones of the heaters as well as heating time. The results demonstrate that the heating time and temperature in the internal zone formed by the heater have a statistically significant effect on the finished part’s wall thickness at the measuring points. It has been found that the side walls and bottom of the finished part are uniformly deformed, and thus exhibit the lowest wall thickness non-uniformity at a heating time of 22s (corresponding to the middle of the measuring range). Also, it is observed that the application of low temperatures in both zones of the heater has a positive effect. Due to the use of bubble, the finished parts exhibit a much lower wall thickness non-uniformity compared to those produced without bubble.