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Experimental research and CFD analysis of flow parameters in a SCR system for the original part and WALKER’s replacement

Kurzydym Damian, Klimanek Adam, Żmudka Zbigniew

Combustion Engines

2019

R. 58, nr 4

13--20

The article presents the results of experimental research and their comparison with CFD simulations for the original selective catalytic reduction system and WALKER replacement. The research was performed to develop the WALKER universal mixer. The SCR prototype without mixer and with the proposed mixer were tested and compared with the original VW part. The next step was reverse engineering, which consisted in scanning the tested parts with a laser and processing their point cloud in Leios2 program. Reverse engineering has allowed the reconstruction of 3D geometry of the tested parts in the Catia v5 program and then preparation their models for computational fluid dynamics. Numerical simulations were carried out in the Ansys Fluent program, thanks to which several quantities were determined e.g. uniformity index of gas flow through the monolith and coefficient of variation as a measure of mixing degree, which have a significant impact on the design of the mixer and the SCR system.

The influence of the injection frequency on the urea selective catalytic reduction systems performance

Rogóż R., Jaworski P., Kapusta Ł. J., Teodorczyk A.

Combustion Engines

2017

R. 56, nr 3

73--77

This study presents the influence of the UWS injection frequency on a close coupled SCR systems performance. The investigation was performed with the CFD tool AVL Fire. In the paper the analysis of four different UWS injection frequencies in the three different operating points of diesel engine was shown. The assessments of the system performance was referred to the ammonia distribution at catalyst intake and wall film formation inside the investigated geometry, as these are considered as crucial in such a configuration. The results showed that injection frequency affects both factors on different level depending from the flow conditions. In addition, the wall film crystallization risk was discussed basing on the obtained wall film characteristics.