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Modelling and Designing of Ultrasonic Welding Systems

Milewski A., Kluk P., Kardyś W., Kogut P.

Archives of Acoustics

2015

Vol. 40, No. 1

93--99

This article presents the main stages and challenges in modelling and designing of modern ultrasonic welding and cutting systems. First, the key components of such a system, such as an ultrasonic stack (consisting of a high power ultrasonic transducer and a sonotrode) and a digitally controlled ultrasonic power supply with precise control of the output power, have been considered. Next, a concept of measurement system for verification and validation of mathematical models of ultrasonic stacks and its components has been presented. Finally, a method of ultrasonic stack e-diagnosis based on ultrasonic transducer electrical impedance measurement during welding and cutting process has been described.