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Content available remote Friction stir processing – State of the art
EN
Increasing demands for operating properties of fabricated elements on one hand, and a necessity of reducing mass of a structure on the other, triggers materials engineering research into producing surface layers representing required functional properties. Methods commonly used in the production of surface layers, such as surfacing, spraying or re-melting with a laser beam have been known for years. A new method is the friction stir processing (FSP) of surface layers. The FSP process is primarily used for the modification of microstructure in near-surface layers of processed metallic components. In particular, the process may produce: fine grained structure, surface composite, microstructural modification of cast alloys, alloying with specific elements, improvement of welded joints quality. The chapter is composed of a few main parts. In the first part, based on literature review the main application and achievements of FSP processes are presented. In the second part: analysis of the process. The third part is focused on microstructure refinement and the last part provide information about friction stir alloying as well as friction stir processing with ultrasonic vibration.
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Content available remote Ultrasonic assisted friction stir processing of 6063 aluminum alloy
EN
An ultrasonic vibration setup has been designed and fabricated to make a comparative study between conventional frictions stir processing and ultrasonic assisted friction stir processing. Effects of ultrasonic vibrations on rotational speeds as well as processing speeds are studied. A series of experiments are performed to determine effect of ultrasonic vibrations. From the experimental results, it is seen that ultrasonic vibrations help in generating high heat in the stirred zone of friction stir processing which causes intense plastic deformation and improves material flow. By using the ultrasonic vibrations, higher hardness and tensile strength of friction stir processed joints are evident. Further axial force and transverse force reduction is also visible in case of ultrasonic assisted friction stir processing.
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