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CFD simulation of DEBORA boiling experiments

Rzehak R., Krepper E.

Archives of Thermodynamics

2012

Vol. 33, no. 1

107-122

In this work we investigate the present capabilities of computational fluid dynamics for wall boiling. The computational model used combines the Euler/Euler two-phase flow description with heat flux partitioning. This kind of modeling was previously applied to boiling water under high pressure conditions relevant to nuclear power systems. Similar conditions in terms of the relevant non-dimensional numbers have been realized in the DEBORA tests using dichlorodifluoromethane (R12) as the working fluid. This facilitated measurements of radial profiles for gas volume fraction, gas velocity, bubble size and liquid temperature as well as axial profiles of wall temperature. After reviewing the theoretical and experimental basis of correlations used in the ANSYS CFX model used for the calculations, we give a careful assessment of the necessary recalibrations to describe the DEBORA tests. The basic CFX model is validated by a detailed comparison to the experimental data for two selected test ca cases. Simulations with a single set of calibrated parameters are found to give reasonable quantitative agreement with the data for several tests within a certain range of conditions and reproduce the observed tendencies correctly. Several model refinements are then presented each of which is designed to improve one of the remaining deviations between simulation and measurements. Specifically we consider a homogeneous MUSIG model for the bubble size, modified bubble forces, a wall function for turbulent boiling flow and a partial slip boundary condition for the liquid phase. Finally, needs for further model developments are identified and promising directions discussed.

Numerical simulation of heat transfer and two-phase flow in a novel heat pipe cold plate

Ma Z., Yao S.

Archives of Thermodynamics

2009

Vol. 30, no. 1

45-62

To solve high heat flux cooling problems in case of modern electronic appliances, a novel heat pipe cold plate is designed and developed. The heat pipe cold plate is uniquely-different from normal thermosyphons, in which the acetone-aluminum heat pipe construction is composed of eight vertical heat pipe branches with their upper ends and lower ends connected with each other by two horizontal heat pipe branches, respectively, which make the working vapour and liquid flow smooth within the internal flow space of the heat pipe cold plate. In this paper, based on previous experimental and theoretical studies, a mathematical model for numerical simulations of the vapour-liquid two-phase flow and heat transfer phenomena in the heat pipe cold plate is presented. Two-fluid-model is employed to describe flow characteristics and phase interaction between vapour and liquid phases. Differential equations are solved by finite volume method and IPSA algorithm is employed to consider the vapour-liquid coupling effect. Effects of the total heating power and the cooling water flow rate on wall temperature distribution and two-phase flow heat transfer characteristics are numerically simulated. Computation results well agree with experimental results. The novel heat pipe cold plate possesses excellent heat transfer characteristics and temperature uniformity performance; it can provide a much better cooling solution for multi-heat-source and high heat-flux cooling problems than forced-convection cooling techniques. Also, numerical solution established and realized in this paper can be used as a reference.