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Flow and thermal characteristics analysis of plate-finned tube and annular-finned tube heat exchangers for in-line and staggered configurations

Sakib S., Al-Faruk A.

Mechanics and Mechanical Engineering

2018

Vol. 22, nr 4

1407--1417

As the effective selection of fin can greatly enhance the performance of heat exchanger, heat transfer and pressure drop performance on the air-side of annular and rectangular finned tube heat exchangers were numerically investigated. Two types of tube arrangement (in-line and staggered alignment) were examined for 6 different air flow rate for both the heat exchangers using computational fluid dynamics software package ANSYS FLUENT. Renormalization group theory (RNG) based k-ε turbulence model was employed to handle the unsteady three-dimensional flow and the conjugate heat transfer characteristics. The exit temperature were determined from the simulated results and then the LMTD, heat transfer rate and air-side heat transfer coefficient were calculated. The numerical flow visualization results revealed few important aspects, such as, the development boundary layers between the fins, the formation of the horseshoe vortex system, and the local variations of the velocity and temperature on the fin geometries. The result shows that as the air flow rate increased the exit temperature decreased but the overall heat transfer increased. Staggered configuration shows higher heat transfer characteristics over the in-line configuration. The rectangular finned tube shows 17 to 24% improvement in heat transfer over the annular finned tube.