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Influence of the Length of Components from Polymer Composite on Selected Machinability Indicators in the Circumferential Milling Process

Ciecieląg Krzysztof

Advances in Science and Technology. Research Journal

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2020

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Vol. 14, no 4

229--239

EN

The article presents the results of the research on the influence of the length of elements made of carbon fiber reinforced plastics (CFRP) and glass fiber reinforced plastics (GFRP) on surface roughness, surface topography, passive forces and cutting torques after circumferential milling with diamond-coated inserts (PCD). The paper also presents the results of the research on the stiffness of the elements depending on their length. The samples of composite materials were clamped in a vise at the machining center. The length of the element was defined as the unsupported distance between the milled surface and the place of attachment of the composite element. With constant milling parameters, the maximum values and amplitudes of the values of passive forces and cutting torques at variable element lengths were determined. The obtained surface was measured in order to determine the surface roughness parameters and 3D topography. The research showed that the carbon fiber reinforced plastics is on average one and a half times stiffer than that the glass fiber reinforced plastics. On the basis of the results obtained, it was found that the passive forces and cutting torques as well as the roughness parameters increase along with the length of the element. It was also shown that for the glass fiber reinforced plastics, above a certain length, the surface roughness clearly deteriorates.

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Analysis of correlation between stresses and fatigue lives of welded steel specimens based on real three-dimensional weld geometry

Stasiuk P., Karolczuk A., Kuczko W.

Acta Mechanica et Automatica

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2016

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Vol. 10, no. 1

12--16

EN

Welded joints are areas of increased stresses in construction. The reason for this phenomenon is associated with the nonhomogeneous mechanical, structural and geometrical properties of the weld. In the article the correlations between locally raised stresses due to real geometry and fatigue lives of non-load carrying cruciform joints made from S355J2+N steel are analysed. Stresses were computed using Finite Element Method (FEM) based on real three-dimensional weld geometry obtained by 3D scanning. The specimens were experimentally tested under cyclic push-pull loading with a zero mean value of applied force. The correlation was analysed using Pearson’s correlation coefficient and statistical hypotheses. It was shown that statistically significant correlation exists between maximum values of normal stresses and fatigue lives.

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Surface integrity functional analysis in hard turning AISI 8620 case hardened steel through 3D topographical measurement

Farias A., Delijaicov S., Batalha G.

Archives of Materials Science and Engineering

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2010

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Vol. 46, nr 1

47-52

EN

Purpose: This work aims investigate the resulting machined surface condition from hard turning process of mechanical components manufactured from case hardened steel. Design/methodology/approach: The surface was examined by parameters obtained from the three-dimensional surface topography obtained with an interferometric laser instrument. Findings: The selected roughness parameters analysis intends to have a functional characterization such as bearing capacity, fluid and lubricants retention ability and contact wear resistance. Research limitations/implications: The obtained results were validated against similar ones, showing that the employed measuring techniques and analyses were correctly conducted. Practical implications: The functional bearing area curve analysis parameters indicates that the resulting surface has a good area contact, good bearing capacity and reasonable ability to fluid retention as the reduced valley depth parameter Svk not produced higher values for all conditions tested. Originality/value: The obtained results in the surface roughness measurement shows consistency with other authors results, and it shows that the technique of hardened material turning is capable of producing surfaces with functionality and quality.