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EN
Electrical discharge machining (EDM) is a non-traditional machining process widely used in manufacturing to create complex geometries on hard-to-machine materials. The tool material used in EDM plays a crucial role in determining the machining performance and final surface finish of the workpiece. In this research, we aimed to optimize the tool selection for creating circular holes on SG iron (grade 450/12) using EDM. To this end, we employed a step-wise weight assessment ratio analysis (SWARA) based combined compromise solution (CoCoSo) approach to evaluate the performance of different tool materials under various machining conditions. The machining conditions considered in this study included peak current (I), pulse-on time (Ton), and inter-electrode gap (IEG). The results of our study showed that the CoCoSo approach is an effective method for tool selection in EDM, and it can be used to identify the optimal tool material and machining conditions for creating circular holes on SG iron. The final appraisal scores obtained from the ranking of tool materials indicated that copper tools scored highest (2.4767, ranking 1), followed by copper tungsten (2.3615, ranking 2), while brass scored lowest (1.6606, ranking 3). Furthermore, Spearman's rank correlations for different integrated MCDM techniques were performed, which demonstrated the efficacy of this technique. It has been demonstrated that implementing the SWARA-CoCoSo method can effectively optimize the EDM process with regard to sustainable machining practices.
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