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1
Content available GPS application in the design of gearboxes
EN
The integrated geometrical product specification (GPS) system for workpiece geometry specification and verification is an improved engineering tool for product development and production. The goal of the GPS system is to provide tools for cost-effective management of variability in products and processes. This can be achieved by using a more precise way of expressing the functional requirements of the workpiece, complete and well-defined specifications and integrated verification approaches. The intended function of the product is ensured by controlling the geometry and material properties of the workpiece parts, which make up the product. GPS is a language just for checking geometry, and further development is based on computational mathematics and correct, consistent logic using general sets of rules that can be applied to all types of specifications. This article deals with the application of GPS rules in the design of gearboxes.
EN
The role of geometrical tolerances in ensuring compliance with the functional requirements defined for a product is shown. Directions of development of graphical geometrical product specification language, which is an important element of the ISO GPS system, are presented. The indicators given in the drawing of the disc with cylindrical and cuboid holes are analysed, and the need to use of modifiers is justified. Alternative modifiers are shown. It is explained when the position tolerance specifications should be considered separately, as combined or simultaneously.
PL
Wyjaśniono rolę tolerancji geometrycznych w zapewnieniu spełnienia wymagań funkcjonalnych określonych dla wyrobu. Przedstawiono kierunki rozwoju graficznego języka specyfikacji geometrii wyrobów, będącego istotnym elementem systemu ISO GPS. Przeanalizowano oznaczenia użyte na rysunku tarczy z otworami walcowymi i prostopadłościennymi oraz uzasadniono potrzebę zastosowania modyfikatorów. Pokazano alternatywne modyfikatory. Wyjaśniano, kiedy specyfikacje tolerancji pozycji należy rozpatrywać niezależnie, łącznie albo równocześnie.
EN
According to the ISO Geometrical Product Specifications (GPS), if two or more specifications of the same characteristic are to be indicated, they may be combined as a composite tolerance. Therefore there are no definition differences between the single separate tolerance indicators and their composite tolerance, which is different from the ASME standards. Hereby, the definitions of the combined tolerance which specifies the additional location, orientation and form of tolerance zone are not explicitly defined in the current ISO. It restricts the required definitions of tolerance specifications of a component which are often utilized in practice. However, the required definitions cannot be notated in the technical drawings by using the ISO semantics, because the ISO definitions are insufficient. It causes definition gaps and misinterpretations. This paper focuses on developing the definitions of line profile composite tolerance and suggests a new approach for explicitly defined and function-oriented systematology of line profile composite tolerance. This research is based on the analysis of physical behaviour of geometric feature of a component on a theoretical level. Completed and enhanced definitions in an improved systematology for line profile composite tolerance is formulated which fills the definition gaps and eliminates the deficits in ISO GPS.
4
Content available remote Komputerowe wspomaganie tolerowania wymiarów w układzie 3D
PL
Komputerowe wspomaganie tolerowania wymiarów (CAT) jest niezwykle przydatną funkcją wszelkiego oprogramowania z rodziny CAx. Pozwala na skrócenie czasu pracy nad dokumentacją, przez co zmniejsza koszty opracowania detali oraz minimalizuje możliwość powstawania błędów. W artykule przedstawiono przykład zastosowania modułu CAT systemu DS. CATIA w procesie projektowania mechanicznego.
EN
Computer aided tolerancing (CAT) is a very useful function of any software from CAx family. The use of such kind of software allows to reduce the working time over the technical documentation, thus reducing the cost of detail development and it minimizes the possibility of errors. This article presents example of use CAT module of DS CATIA in mechanical design process.
EN
The implementation of vectorial dimensioning and tolerancing (VDT) for dimensioning and tolerancing of ball screw with focus on balls screw nut and recirculation inserts is discussed. The VDT concept is based on substitution of real workpiece surfaces by imaginary geometrical ideal features. Location vector, orientation unit vector, tolerances of their components and tolerated substitute size define the substitute element. The VDT approach changes significantly rules of geometrical tolerancing based on ISO 1101 and provides firm foundations for workpiece dimensional and geometrical accuracy. The classical dimensioning and tolerancing of the nut and ball recirculation elements is briefly given. Next generation of drawing with table according to the VDT rules and proposed principles of transformation are discussed. The VDT eliminates unclear cases of dimensioning and tolerancing and univocally defines geometry of the mating nut and ball recirculation element. It should be stressed that elimination of some unclear cases of classical dimensioning tightens manufacturing requirements. Correct VDT substantially facilitates verification of geometrical nut requirements with the coordinate measuring technique.
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