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EN
Warp-knitted spacer fabrics are generally used for sportswear, functional clothing, protective clothing, and other applications. This article studied the heat and mass transfer properties of polyester warp-knitted spacer fabrics from low thickness (2 mm) to high thickness (20 mm), from low mass (247.34 g/m2) to high mass (1,585.9 g/m2), and surface structure in plain or mesh construction. Water vapor permeability, air permeability, water absorption, and thermal insulation property were conducted to evaluate the spacer fabrics. The results revealed that with increasing volume density the water vapor permeability of spacer fabrics decreased, but the water absorption ratio increased. The water vapor permeability of fabrics increased when thickness decreased and volume density increased. It was further found that spacer fabrics with mesh worn nearby the skin and plain structure worn far from the skin could facilitate water vapor and air transmission. The difference of 8.82% for water vapor permeability and 14.19% for air permeability were found between testing mesh side up and down for the spacers (2.56 and 3.37 mm), respectively. Thermal insulation ratio was highly and significantly correlated with heat transfer coefficient at −0.958 and with thickness at 0.917. Thermal insulation ratio is highly and significantly correlated with air permeability at 0.941.
2
Content available remote Three-Dimensional Deformation of Warp-Knitted Spacer Fabrics Under Tensile Loading
EN
This paper puts forward a new method for measuring the three-dimensional deformation of warp-knitted spacer fabrics under tensile stress. The three-dimensional deformation mechanisms of warp-knitted spacer fabrics have been analyzed using stress–strain curves. Poisson’s ratio of the three-dimensional deformation has also been analyzed. The stress–strain curves obtained for tests in the warp-ward direction and weft-ward direction show a characteristic initial large deformation, followed by minimal-to-no deformation. The stress–strain curves obtained for tests in the thickness direction exhibit different characteristics due to the differences in stretch directions. In the weft-ward direction, the curve shows an approximate linear change with minimal strain. In the warp-wise direction, the curve shows a large stress with small strain, and subsequently, a small stress yielded a large strain. During the stretching process, the surface deformation perpendicular to the direction of tensile force is greater than the tensile deformation, and the deformation in the thickness direction is also minimal compared to that in the direction of the tensile deformation.
EN
Woven spacer fabrics are used as reinforcing materials for fiber-reinforced plastics. These fabrics consist of mostly pliable textile fibers, which still require defined rigidity for different crash applications. In this regard, multi-material woven spacer fabrics present a promising approach. This paper presents the development of multi-material woven spacer fabrics using steel wire and carbon rovings. For the development of such woven spacer fabrics, a systematic structure realization based on the weave pattern was performed. Selected structures were produced on a modified weaving machine.
PL
Tkaniny dystansowe są stosowane jako wzmocnienie kompozytów polimerowych. Tkaniny te składają się głównie giętkich włókien tekstylnych, które wymagają określonej sztywności dla zastosowania przy różnych naprężeniach udarowych. W pracy wytworzono tkaniny dystansowe zawierające druty stalowe i niedoprzęd węglowy. Przygotowano system odpowiednich struktur realizowanych na zmodyfikowanej maszynie tkackiej.
4
Content available remote Flexural Properties of Syntactic foam Reinforced by Warp Knitted Spacer Fabric
EN
The aim of this study was to investigate the flexural behaviours of syntactic foam reinforced by warp knitted spacer fabric (SF-WKSF). Seven kinds of SF-WKSF samples were fabricated by warp knitted spacer fabric (WKSF) with structural parameters including surface layer structures, inclination-angle and fineness of spacer yarns, different microballoons types and contents. The flexural tests were carried out and the bending properties of SF-WKSF were analysed based on the strength and modulus values obtained from the test results. It is indicated that the SF-WKSF shows higher flexural strength and modulus compared to neat syntactic foam with almost no impact on the density of composites. The results also demonstrate that the surface layer structure, inclination-angle of spacer yarns, microballons content and type have significant effects on the flexural responses of SF-WKSF. The composites exhibit better antibending capacities by selecting larger inclination-angle, closer surface layer structure, higher density and relatively higher content of S60HS microballoons.
5
Content available remote Computer-Aided Design Method of Warp-Knitted Jacquard Spacer Fabrics
EN
Based on a further study on knitting and jacquard principles, this paper presents a mathematical design model to make computer-aided design of warp-knitted jacquard spacer fabrics more efficient. The mathematical model with matrix method employs three essential elements of chain notation, threading and Jacquard designing. With this model, the processing to design warp-knitted jacquard spacer fabrics with CAD software is also introduced. In this study, the sports shoes which have separated functional areas according to the feet structure and characteristics of movement are analysed. The results show the different patterns on Jacquard spacer fabrics that are seamlessly stitched with jacquard technics. The computer-aided design method of warp-knitted jacquard spacer fabrics is efficient and simple.
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