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Mechanical behaviors of 3D printed lightweight concrete structure with hollow section

Wang Li, Jiang Hailong, Li Zhijian, Ma Guowei

Archives of Civil and Mechanical Engineering

2020

Vol. 20, no. 1

219--235

A practical revolution in construction could be realized by combining the potential of 3D concrete printing with lightweight cementitious materials to fabricate adeptly hollow structures. In this study, five concrete mixtures with different replacement rates of lightweight ceramsite sand to silica sand are prepared for extrusion-based 3D printability evaluation. To reduce the water absorption induced shrinkage and micro-cracks, the ceramsite sands were coated with polyvinyl alcohol. An optimized cementitious material was identified by harmonizing the fresh properties to the continuous printing process. Cubic and beam elements with four different types of interior hollow structures were designed and 3D printed based on the optimized lightweight mixture. The interior structures include cellular-shaped structure, truss-like structure, lattice-shaped structure with a square topology, as well as gridding shaped structure with triangle topology. The mechanical capacities of the printed samples were measured and evaluated by compressive tests for the cubic samples and four-points flexural bending tests for the beam specimens. Basing on the results, the rectangular lattice hollow structure demonstrates the best mechanical resistance to compression and the truss-shaped prism structure ensues the highest flexural properties. The stress distribution and failure process were also explored through discrete element method.

Human pelvis loading rig for static and dynamic stress analysis

Zanetti E.M., Bignardi C., Audenino A.L.

Acta of Bioengineering and Biomechanics

2012

Vol. 14, no. 2

61-66

This work is aimed at designing and constructing a loading rig for the synthetic hemi-pelvis; this system has been conceived with the goal of applying differently oriented articular forces in order to experimentally test the stress distribution and the stability of surgical reconstructions like, for example, hip arthroplasty or pelvic fixation. This device can be interfaced with a usual loading machine; it preserves the anatomy of the hemi-pelvis; it is simply constrained and it allows the simulation of all physiologic activities. Moreover, the visual accessibility of the peri-acetabular area has been guaranteed and this is imperative in order to be able to perform full-field analyses like a thermoelastic or photoelastic stress analysis. First experimental trials have shown a good repeatability of loading–unloading cycles (<1.2%), a low hysteresis (<2.4%) and a good dynamic behaviour (up to 10 Hz loading frequencies).