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1
Content available Analysis of the State of Stress in the Connection of Graphite Electrodes
Piekło J., Maj M.
Archives of Foundry Engineering
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2015
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Vol. 15, iss. 1 spec.
85--88
EN
The paper examines various issues related to the state of stress occurring in the connection of graphite electrodes during their lifetime when operating in electric arc furnaces. It also discusses the impact of graphitization process on the electrode strength. Based on the results of numerical calculations supported by experimental studies, the effect on the connection durability of its design and technological process parameters was determined.
2
Content available remote Solidification of superalloys in shell moulds and its numerical simulation
Roučka J., Kováč M., Odložil J., Hrbáček K.
Archives of Foundry Engineering
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2010
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Vol. 10, iss. 1
137-146
EN
The paper presents the results of the experiments on the solidification of superalloys in shell moulds. The analysis of heat transfer during the solidification of castings in ceramic moulds was carried out theoretically and confirmed by the results of earlier experiments conducted on model shells. Results of experimental temperature measurement were compared with numerical calculations (performed using the ProCast software) and corrections of the calculation parameters were proposed. A model of structure simulation was verified on a selected real casting. It can be assumed that simulating the structure will be a theoretically and computationally demanding problem.
3
Content available remote Water mist effect on cooling range and efficiency of casting die
Władysiak R.
Archives of Foundry Engineering
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2008
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Vol. 8, iss. 4
213-218
EN
This project is showing investigation results of cooling process of casting die in the temperature range 570÷100 °C with 0.40 MPa compressed air and water mist streamed under pressure 0.25÷0.45 MPa in air jet 0.25÷0.50 MPa using open cooling system. The character and the speed of changes of temperature, forming of the temperture’s gradient along parallel layer to cooled surface of die is shawing with thermal and derivative curves. The effect of kind of cooling factor on the temperature and time and distance from cooling nozzle is presented in the paper. A designed device for generating the water mist cooling the die and the view of sprying water stream is shown here. It’s proved that using of the water mist together with the change of heat transfer interface increases intensity of cooling in the zone and makes less the range cooling zone and reduces the porosity of cast microstructure.
4
Content available remote The influence of microwave curing time and water glass kind on the properties of molding sands
Granat K., Nowak D., Pigiel M., Stachowicz M., Wikiera R.
Archives of Foundry Engineering
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2007
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Vol. 7, iss. 4
79-82
EN
This work presents results of research on the influence of microwave heating time on the process of hardening of water glass molding sands. Essential influence of this drying process on basic properties such as: compression, bending and tensile strength as well as permeability and wear resistance, has been found. It has been proved, that all the investigated sorts of sodium water glass could be used as binding material of molding sands intended for curing with the microwave process heating. It has been found, while analyzing the results of property studies of microwave heated molding sands with 2.5% addition of water glass, that all available on the market kinds of this binding agent (including the most frequently used in foundry 145 and 149 kinds) after microwave heating guarantee very good compression, bending and tensile strength as well as permeability and wear resistance. Moreover, it has been determined that the optimal curing time of molding sands containing various kinds of water glass is 240 seconds. After this time, all basic properties of molding sands are stable. The use of microwave curing of water glass molding sands results in a significant decrease of hardening process time, full stabilization of molding sands as well as much lower energy consumption.
5
Content available remote Reengineering of permanent mould casting with lean manufacturing methods
Władysiak R.
Archives of Foundry Engineering
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2007
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Vol. 7, iss. 3
205-212
EN
At the work were introduced main areas of production system project of casts produced in permanent moulds, that constitutes reengineering of conventional production system according to Lean Manufacturing (LM) methods. New resolution of cooling of dies with water mist was shown to casting of car wheels made from aluminium alloys in low pressure casting process. It was implemented as a part of goal-oriented project in R.H. Alurad Sp.z o.o. in Gorzyce. Its using intensifies solidification and self-cooling of casts shortening the time of casting cycle by the 30%. It was described reorganizing casting stations into multi-machines cells production and the process of their fast tool's exchange with applying the SMED method. A project of the system was described controlling the production of the foundry with the computer aided light Kanban system. A visualization of the process was shown the production of casts with use the value stream mapping method. They proved that applying casting new method in the technology and LM methods allowed to eliminate down-times, to reduce the level of stocks, to increase the productivity and the flow of the castings production.
6
Content available remote Microwaves energy in curing process of water glass molding sands
Granat K., Nowak D., Pigiel M., Stachowicz M., Wikiera R.
Archives of Foundry Engineering
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2007
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Vol. 7, iss. 1
183-188
EN
This work presents the results of investigation of microwave heating on hardening process of water glass molding sands. Essential influence of this heating process on basic properties such as: compression, bending and tensile strength as well as permeability and abrasion resistance has been found. It has been proved, that all investigated sorts of sodium water glass with a module between 2.0 and 3.3 can be used as a binder of molding sands in microwave curing process. It has been found during analysis of research results of sands with 2.5 % water glass addition that they are practically the same as in case of identical molding sands dried for 120 minutes at the temperature of 110°C, used for comparative purposes. Application of microwave curing of molding sands with water glass, however, guarantees reduction of hardening time (from 120 to 4 minutes) as well as significant reduction of energy consumption. Attempts of two stage hardening of the investigated water glass molding sands have also been carried out, that is after an initial hardening during a classical CO_2 process (identical sands have also been tested for comparison after CO_2 blowing process) and additional microwave heating. It has been found that application of this kind of treatment for curing sands with 2.5 % sodium water glass content and module from 2.0 up to 3.3 results in the improvement of properties in comparison to classical CO_2 process.
7
Content available remote Influence of conditions of preparing the foamed plaster on its degree of foaming
Pawlak M.
Archives of Foundry Engineering
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2007
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Vol. 7, iss. 3
105-110
EN
Foamed plaster moulds are used in precision casting process of non-ferrous alloys. Casting from those moulds are characterizedby high dimensional accuracy, very good shape pattering and small surface roughness. However, a drawback of the plaster mould is very low permeability. A substational improvement of this parametr may be achived through physical or phisico-chemical treatment of the plaster slurry or prepared mould. The most advantageous results can be obtained by foaming the slurry. The investigatious comprised evaluation of the influence of mixing parametrs (mixer type, rotation and mixing time, settings the mixer in mixing device) and the content of a foaming agent on the degree of foaming of the plaster. The tests were carried out using the [alpha]-plaster Hartform-H1 and Alkanol XC as a foaming agent. The structure of a slurry produced after foaming is non-homogeous. Therefore, the investigations were completed by making appropriate of this process. Analysis of the results leads to the conclusion, that the foamed plaster Hartform-H1 reaches the top degree of foaming at the following parameters: the water/plaster ratio W/G=0.55, the content of Alkanol XC a=0.07%, stirring with a perforate disc mixer at the rotation speed nm=4000 rpm during ôm=30 s. In turn the top homogeneity of the foamed plaster slurry can be achieved at the rotation speed nu=1400 rpm during ôu=30 s., while other parameters are the same as in the foaming process. The obtained results can provide the basis for the elaboration of the industry procedures useful in the production of the plaster moulds for precision casting.
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