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Influence of Woven Fabric Width and Human Body Types on the Fabric Efficiencies in the Apparel Manufacturing

Naveed Tayyab, Zhong Yueqi, Zhicai Yu, Naeem Muhammad Awais, Kai Lu, Haoyang Xie, Farooq Amjad, Abro Zamir Ahmed

Autex Research Journal

2020

Vol. 20, no. 4

484--496

In the apparel manufacturing, the fabric is the single largest element in the cost of the garment. Therefore, effectual fabric consumption causes a reduction in cost and exertions. The purpose of this research is to study the effects of fabric width on the efficiency of marker (cutting) plans. Fabric consumption is in four types for human body shapes, that is, triangle, oval, square, and circle, in both genders to control the fabric utilization. Two clothing styles, fitted trousers and fitted shirts, are manufactured in an apparel manufacturing industry. The marker plans produced through Garment Gerber Technology software are accomplished in 36 different fabric widths (independent variables). The evaluation of dependent variables, that is, marker efficiency, marker loss, and fabric consumption efficiency relevant to four body shapes in variable fabric widths is analyzed for both women and men. The statistical analysis indicates that there is a linear relationship between marker efficiency and fabric width (sig <0.05). The regression analysis (p-value) between dependent variables and predictor variables (body types and fabric width) is also statistically significant. Also, the result implies that markers are more productive with larger fabric widths in all styles in both genders.

A Statistical Approach for Obtaining the Controlled Woven Fabric Width

Shaker K., Umair M., Maqsood M., Nawab Y., Ahmad S., Rasheed A., Ashraf M., Basit A.

Autex Research Journal

2015

Vol. 15, no. 4

275--279

A common problem faced in fabric manufacturing is the production of inconsistent fabric width on shuttleless looms in spite of the same fabric specifications. Weft-wise crimp controls the fabric width and it depends on a number of factors, including warp tension, temple type, fabric take-up pressing tension and loom working width. The aim of this study is to investigate the effect of these parameters on the fabric width produced. Taguchi’s orthogonal design was used to optimise the weaving parameters for obtaining controlled fabric width. On the basis of signal to noise ratios, it could be concluded that controlled fabric width could be produced using medium temple type and intense take-up pressing tension at relatively lower warp tension and smaller loom working width. The analysis of variance revealed that temple needle size was the most significant factor affecting the fabric width, followed by loom working width and warp tension, whereas take-up pressing tension was least significant of all the factors investigated in the study.