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Practical guidelines for predicting the proper conditions of high-energy mixing in a planetary ball mill towards powder flow improvement

Leś Karolina M., Opaliński Ireneusz

Chemical and Process Engineering

2022

Vol. 43, nr 3

419-–433

In this work Response Surface Methodology and Central Composite Rotatable Design were applied to find high-energy mixing process parameters enabling flow properties of highly cohesive Disulfiram powder to be improved. Experiments were conducted in a planetary ball mill. The response functions were created for an angle of repose and compressibility index as measures of powder flowability. To accomplish an optimisation procedure of mixing process parameters according to a desirability function approach, the results obtained earlier for potato starch, as another cohesive coarse powder, were also employed. Coupling these results with those achieved in a previous work, it was possible to develop some guidelines of practical importance allowing mixing conditions to be predicted towards flow improvement of fine and coarse powders.

Prospective Application of Response Surface Methodology for Predicting High-Energy Mixing Process Conditions towards Fine Powders Flow Improvement

Leś Karolina, Opaliński Ireneusz

Advances in Science and Technology. Research Journal

2021

Vol. 15, no 1

134--143

Planetary ball mill was proposed as an intensive high-energy mixer to obtain flowability improvement of industrially exploited, cohesive and finely comminuted powders via dry coating. Response surface methodology (RSM) coupled with central composite rotatable design (CCRD) was applied as an effective method for the prediction of high-energy mixing conditions. The use of this procedure allows identifying relatively narrow ranges of high-energy mixing parameters (rotating speed of planetary ball mill and mixing time) and the amount of additives used (nanosilica and isopropyl alcohol) providing substantial improvement of the flowability of Aluminium hydroxide (Apyral) and Calcium carbonate powders. In order to find the optimal values of the process parameters, enabling to obtain the lowest values of flowability indices (angle of repose, compressibility index), the desirability function approach was applied. The obtained results may be a basis for developing a general routine allowing mixing parameters to be successfully predicted regarding some physical properties of powders only with no experiments needed.

Comparison of thermal, structural and morphological properties of poly(l-lactide) and poly(l-lactide)/ hydroxyapatite microspheres for laser sintering processes

Krokos Anna, Gazińska Małgorzata, Kryszak Bartłomiej, Dzienny Paulina, Stępak Bogusz, Olejarczyk Michał, Gruber Piotr, Kwiatkowski Ryszard, Bondyra Agnieszka, Antończak Arkadiusz

Polimery

2020

T. 65, nr 9

605--612

A comparison of poly(l-lactide) (PLLA) and poly(l-lactide)/hydroxyapatite (PLLA/HAp) biocomposite microspheres fabricated by emulsion solvent evaporation technique designed for laser sintering (LS) applications is presented. Key properties such as thermal and structural as well as geometry, size distribution and powder flowability, which are crucial for this technique, are characterized to validate the applicability of microspheres for LS. The biocomposite microspheres turns out to be more suitable for the LS process than PLLA due to the higher thermal stability, broader sintering window and higher powder flowability.

Porównano właściwości mikrosfer z poli(l-laktydu) (PLLA) i z biokompozytu poli(l-laktyd)/ hydroksyapatyt (PLLA/HAp), przygotowanych metodą emulsyjną z odparowaniem rozpuszczalnika, przeznaczonych do procesu spiekania laserowego (LS). W celu weryfikacji przydatności mikrosfer do LS scharakteryzowano kluczowe dla tej techniki właściwości: termiczne i strukturalne oraz geometrię, rozkład wymiarów i sypkość proszku. Wykazano, iż mikrosfery biokompozytowe wykazują lepsze właściwości predestynujące je do przetwarzania metodą LS niż mikrosfery PLLA, w tym większą stabilność termiczną, szersze okno parametrów spiekania i większą sypkość proszku.