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Enhancing the Removal of Methyl Orange Dye by Electrocoagulation System with Nickel Foam Electrode – Optimization with Surface Response Methodology

Mohammed Ali Amor T, Salman Rasha H.

Journal of Ecological Engineering

2024

Vol. 25, nr 12

26--38

Azo dyes like methyl orange (MO) are very toxic components due to their recalcitrant properties which makes their removal from wastewater of textile industries a significant issue. The present study aimed to study their removal by utilizing aluminum and Ni foam (NiF) as anodes besides Fe foam electrodes as cathodes in an electrocoagulation (EC) system. Primary experiments were conducted using two Al anodes, two NiF anodes, or Al-NiF anodes to predict their advantages and drawbacks. It was concluded that the Al-NiF anodes were very effective in removing MO dye without long time of treatment or Ni leaching at in the case of adopting the Al-Al or NiF-NiF anodes, respectively. The structure and surface morphology of the NiF electrode were investigated by energy dispersive X-ray (EDX), and field emission scanning electron microscopy (FESEM). Response surface methodology was utilized to predict the optimum conditions by considering current density with 4–8 mA/cm2range, NaCl concentration in the range of 0.5–1 g/L, and electrolysis time of 10–30 min as controlling parameters. A very high MO dye removal percentage was achieved (97.74%) at 8 mA/cm2, 1 g/L of NaCl within 30 min of electrolysis and consumed energy was 36.299 kWh/kg. This cost-effective EC system with the Al-NiF anodes besides Fe foam as cathode approved its high efficiency in removing MO dye with moderate amounts of NaCl due to the excellent 3D structure of these foam electrodes which highlight foam electrodes as an excellent choice for EC system in an environmentally friendly pathway.

Optimization of electrocoagulation of instant coffee production wastewater using the response surface methodology

Bui H. M.

Polish Journal of Chemical Technology

2017

Vol. 19, nr 2

67--71

The COD removal efficiency from an instant coffee processing wastewater using electrocoagulation was investigated. For this purpose, the response surface methodology was employed, using central composing design to optimize three of the most important operating variables, i.e., electrolysis time, current density and initial pH. The results based upon statistical analysis showed that the quadratic models for COD removal were significant at very low probability value (<0.0001) and high coefficient of determination (R2 = 0.9621) value. The statistical results also indicated that all the three variables and the interaction between initial pH and electrolysis time were significant on COD abatement. The maximum predicted COD removal using the response function reached 93.3% with electrolysis time of 10 min, current density of 108.3 A/m2 and initial pH of 7.0, respectively. The removal efficiency value was agreed well with the experimental value of COD removal (90.4%) under the optimum conditions.